Furan Resin Sand Inert Vibrating Shakeout with After-Sales Engineer Support

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: L12
• Sand Core Type: Resin Sand Core
• Application: Machinery Parts
• Machining: M/C Machining
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-After-Sales Servicesite Guidance Insta
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50pieces/Year

Product Description

Product Parameters

Model	Rated load:T	Excitation force:KN	Countertop Size:mm	Motor power:Kw
L123	3	2×50	2010×1850	2×3.7
L125	5	2×75	2750×1850	2×5.5
L1210	10	2×140	2790×1990	2×9.5
L1215	15	4×100	3000×2000	4×7.5
L1220	20	4×140	3400×2800	4×9.5

Detailed Photos

Product Description

Delve into the Technical Analysis of Our Dual Vibration Motor Self-Synchronous Anti-Vibration Equipment
I. Ingenious Design of Dual Vibration Motor Self-Synchronous System
Unveiling the Principle of Self-Synchronous Technology
Our advanced dual vibration motor self-synchronous system employs a sophisticated dual control mode combining electromagnetic coupling with mechanical linkage. It continuously monitors the two motors using a phase detection module with remarkable precision (±0.5° phase difference accuracy). Upon detecting any phase offset, the cutting-edge PLC control system promptly adjusts motor speed within 0.1 seconds via an inverter, ensuring that both sets of eccentric blocks consistently uphold a 180° symmetrical excitation angle. This leading-edge dynamic balancing technology boasts an amplitude fluctuation rate of ≤2% within a frequency range of 30-100Hz, enhancing vibration efficiency by 40% compared to traditional single motor systems.
Masterful Anti-Interference Circuit Design
Our system is fortified with triple redundant circuits: the primary control DSP chip, a backup ARM processor, and a mechanical overload protection device. Featuring military-grade connectors (adhering to MIL-DTL-38999 standards) ensures unwavering signal transmission stability, achieving a synchronization reliability of 99.99% within an ambient temperature of -40ºC to 85ºC. The meticulously crafted anti-electromagnetic interference shielding layer effectively combats strong electric field interference of 10kV/m, making it ideal for challenging industrial environments like arc welding workshops.


2. Innovative Special Welding Structure for Dynamic Load
Material Selection and Avant-Garde Processing Technology
The robust main frame is constructed from Q345B low-alloy high-strength steel plate (thickness 12-30mm). Following precision CNC plasma cutting, it undergoes a series of multi-stage heat treatments:
First, an 880ºC normalizing treatment effectively eliminates rolling stress
Followed by a 620ºC tempering process to significantly enhance toughness (impact energy ≥47J)
Culminating in laser surface quenching (hardening layer depth 2mm, hardness HRC55)
Our meticulous welding process utilizes a multi-layer and multi-pass technique, with each weld subjected to rigorous 100% ultrasonic flaw detection (in accordance with EN ISO 17635 standards). Key nodes feature an X-shaped groove design, leveraging ER70S-6 welding wire (compliant with AWS A5.18 standards), achieving weld strength that surpasses 95% of the parent material.
Dynamic Mechanical Optimization at its Finest
The frame is meticulously optimized using ANSYS finite element analysis to ensure superior performance within an excitation frequency range of 30-500Hz:
The first-order natural frequency is strategically designed to be 2.5 times the operating frequency (typical value 75Hz)
Maximum equivalent stress is expertly controlled within 60% of the material yield strength
Remarkably, vibration transmissibility is minimized to 0.05, achieving an impressive base vibration attenuation of 95%


3. Ingeniously Embedded Tenon and Groove Motor Installation System
Robust Mechanical Interlocking Structure
The vibration motor is ingeniously installed with a dovetail tenon-slide structure (precision tolerance fit H7/g6) coupled with a high-strength polyurethane cushion (Shore hardness 90A). The tenon surface is enhanced through micro-arc oxidation (film thickness 50μm, microhardness HV1200), designed to withstand over 20,000 hours of reciprocating friction under 50Hz/5mm amplitude conditions.
Quick Maintenance Design for Hassle-Free Upkeep
Our maintenance channel is equipped with an innovative hydraulic auxiliary lifting device (max lifting force 5 tons). This system, in combination with a guide pin positioning system, enables swift motor replacement within a mere 30 minutes. The cable interface features an IP68-level quick-connect connector, meeting the rigorous IEC 60529 standards, allowing for seamless maintenance operations even in heavy rain conditions.


4. Space-Saving and Efficient Low-Height Modular Architecture
Ingeniously Compact Layout for Optimal Space Utilization
Our advanced equipment boasts a thoughtfully controlled height range between 1.2-1.8 meters, featuring a strategically lowered center of gravity thanks to a horizontally opposed motor layout. The robust box-section beam structure, with an impressive section coefficient of ≥180cm³, innovatively reduces height by 40% compared to traditional designs without compromising on bearing capacity. It comes equipped with state-of-the-art hydraulic leveling legs, offering an adjustment range of ±50mm, enabling seamless adaptation to foundation inclinations of up to 3°.
Unleash the potential of personalization with our customizable configuration options, tailored to meet your specific needs and applications.
Experience versatility with our vibration modes, offering a choice between linear, elliptical, or three-dimensional composite vibrations. These can be expertly achieved by adjusting the eccentric block angle, giving you unparalleled control over your operations.
Our equipment features an excitation range that is continuously adjustable from 5 to 200 kN, thanks to a sophisticated configuration with a multi-stage eccentric block group, ensuring optimal performance and adaptability.
Benefit from our superior protection level, standard at IP54, with an optional explosion-proof feature rated Ex d IIC T4, ensuring safety and reliability in demanding environments.
Harness the power of intelligent monitoring with our optional vibration spectrum analysis module, boasting a 0-10kHz sampling rate. This innovative feature allows for real-time monitoring of 18 critical parameters, including bearing temperature and winding insulation, ensuring optimal equipment health and performance.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

With a rich legacy spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. has carved out a distinguished reputation in the realm of sand casting machinery. Our product portfolio is a testament to our commitment to excellence, featuring comprehensive solutions such as the green sand casting production line, the highly advanced furan resin sand casting production line, the innovative lost foam casting production line, and the state-of-the-art coated sand steel sand buried casting production line. These cutting-edge solutions underscore our unwavering dedication to delivering outstanding quality and pioneering technology in sand casting machinery.

Contact Us

Address: Nestled in the thriving heart of Poli Town, along the bustling G204 National Road, Qingdao's West Coast New Area in China, our strategic location offers unparalleled accessibility and connectivity to all our clients and partners.