Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine, a pinnacle of precision engineering designed for the automated green sand casting workshops. This machine harmonizes seamlessly with green sand recycling processing equipment, ensuring the removal of impurities like iron bean splinters from old sand and facilitates the regeneration of old sand. With a remarkable efficiency of 40-70 S/model, it boasts versatile functions, including horizontal and upper-lower sand injection techniques, achieving an impressive average mould sand hardness of HB80-90.
Experience the future of casting with the Removable Flask Molding Machine, crafted for the production of complex castings while maintaining a simple sand line. This cost-effective marvel occupies minimal space and integrates state-of-the-art automation for superior production efficiency. Its user-friendly interface simplifies operations, making core removal, molding, and pouring processes seamless. With exceptional capabilities in automatic casting sand molding, it promises high efficiency, unwavering quality, and straightforward operation.
Harness the power of precision with our advanced hydraulic system, expertly controlled by Taiwan Seven Oceans’ proportional valve. Paired with a high-resolution electronic ruler, this system ensures real-time tracking and positioning of the actuator. Enjoy precise adjustments of system pressure and flow, effortlessly executed via the intuitive touch screen interface.
Characteristics of Removable Flask Molding Machine:
1. Experience the elegance of automated processes with the one-button operation feature, designed for simplicity and ease. No advanced training required—just straightforward functionality at your fingertips.
Embark on seamless molding journeys, where each cycle requires a single press of the start button (for non-coring situations). For workpieces needing a core, the machine intelligently halts for core insertion, then resumes to finalize the mold with a simple close mold button press.
2. Revel in the flexibility of horizontal and vertical parting. With no obstructive columns, enjoy an unhindered core lowering experience, optimizing efficiency every step of the way.
3. Simplify your workflow with the template installation process. Secure with four screws, it allows for rapid replacements in under five minutes, perfect for adapting to molds of similar sizes.
4. Tailor your casting process to perfection. Adjust casting hardness effortlessly to suit various casting needs, with a few quick parameter tweaks for swift and convenient adaptations, reaching up to 85-90 degrees.
5. Optimize resources with adjustable casting heights, courtesy of adaptable upper and lower compaction plates, allowing for customizable casting dimensions and sand conservation.
6. Elevate your production consistency with unparalleled moulding accuracy. Operating within a uniform mould board and sand box system, enjoy high repeatability and efficiency, with fully automated processes free from manual interference, ensuring stable quality.
7. Guarantee consistent casting quality with our high-precision mechanical positioning system. Coupled with microcomputer and position detection linkage, the fully automated process eliminates human error, offering reliable and uniform moulding outcomes.
8. Prioritize safety with our cutting-edge protection device. The advanced light curtain ensures operator safety, bringing peace of mind to your production environment.
9. Enjoy swift modeling speeds at approximately 40 seconds per box, with user-friendly touch screen for parameter settings. Customizable for large-size models, it adapts seamlessly to specific customer requirements.
10. Versatility at its best: capable of integrating with a conveying line or functioning as a standalone unit. Simplify your production with minimal wiring, utilizing existing sand mixers alongside a conveyor belt for full automation.
11. Maximize design potential with 100-150 reserved positions for pouring ports and air needles. This facilitates optimal pouring port design, enhances ventilation, and elevates the casting yield, ensuring superior results.
Removable Flask Molding Machine Composition:
1. Embrace superior sand injection techniques with our horizontal sand injection system. Utilizing side directional air flow suspension, it ensures even filling with no sand blockage, enhancing sand filling quality. Perfect for simple shapes and thin sand products, it precisely controls compaction balance to prevent mold plate distortion, enhancing casting size accuracy while reducing the risk of collapse. Innovative and efficient, it supports thinner mold plates for optimized results.
2. Experience the ultimate solution with our Upper and Lower Sand Injection Machine, designed to address the challenges of inconsistent sand hardness, even with uniform sand cloth. This innovative machine expertly handles sand shadow issues for intricately shaped or tall castings. Our up-and-down sand injection molding machine is versatile, accommodating a wide array of casting sizes - small, medium, or large. Even type plates with deep hanging sand shapes are no challenge. With a reduction in collapse box incidents, expect enhanced dimensional precision in your castings.
Revolutionizing sand injection, our method employs airflow suspension bottom and bottom injection techniques. This ensures sand fills perpendicularly to the type plate in a fluid state, achieving unparalleled uniformity. Say goodbye to sand clogging and hello to stable production of intricate products. Elevate sand filling quality, minimize sand eye defects, and achieve remarkable dimensional accuracy in castings. Our system adapts to various sand types, with compaction balance control to prevent distortion and deformation, boosting accuracy and reducing collapse box occurrences. Plus, thinner type plate molds are now an option.
3. Discover our Moulding Machine Table.
The molding process is anchored with a fixed mold on the middle box for production. Featuring a butterfly-shaped movable plate, bottom plate, and top plate,
Our equipment showcases excellence with QT500 ductile iron butterfly, bottom, top plates, sand box, and upper pressure plate. The lower pressure plate is crafted from high chromium alloy iron, ensuring unmatched rigidity. Reinforcement bars behind the five plates and 45Cr, medium frequency tempered and hard chrome-plated columns fortify the structure. Heavy-duty hydraulic cylinders with NOK brand seals, paired with steel wire braided high-pressure hoses, withstand high pressure and temperature. The lower box cylinder boasts 4 support cylinders for exceptional demoulding stability, complemented by an oil cylinder for robust sand pushing performance.
4. Elevate your operations with our Pneumatic System.
Our machine's pneumatic components proudly feature the renowned Taiwan Airtac brand, including an air source processing triplet, pneumatic actuating element cylinder, and pneumatic control solenoid valve, ensuring seamless functionality.
5. Discover the power of our Hydraulic Pumping Station.
Our state-of-the-art pump station boasts 5 pairs of solenoid valves, precisely controlling the actions of the main, lower, upper box, upper platen, and push-type oil cylinders. Utilizing Japan Oil Research solenoid valves and oil pumps, the hydraulic system maintains a pressure of 19MPa, with a typical working pressure of 13MPa or less. System pressure management is achieved through Oil Research's proportional valve, complemented by Mitsubishi PLC and touch screen for digital precision, allowing easy adjustment up to 19MPa. An air-cooled radiator automatically cools when hydraulic oil exceeds 30°C, safeguarding seals and stabilizing oil temperature. A heater within the tank activates below 6°C, ceasing heating at 10°C to prevent high viscosity issues, thereby protecting the oil pump from damage.
6. Advanced Control System for Precision Operations.
Our comprehensive control system oversees pressure, speed, and temperature, utilizing Mitsubishi touch screen and PLC. It drives hydraulic solenoid valves and integrates with Taiwan ADATA pneumatic components for synchronized action and interlocking processes. Hydraulic oil temperature is meticulously regulated by an Omron thermostat. Under the guidance of Mitsubishi PLC via output modules and SND relays, our hydraulic system delivers unmatched operational control.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers in crafting premium sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. proudly offers a diverse array of specialized production lines. From our cutting-edge green sand casting production line to our sophisticated furan resin sand casting production line, we cater to all your manufacturing needs. Our expertise extends to the innovative lost foam casting and the advanced coated sand steel sand buried casting production lines. With over 14 years of dedicated experience since our establishment, we stand as industry leaders in providing top-tier sand casting solutions.
Contact Us
Address: Nestled at the North of G204 National Road, Poli Town, in the thriving West Coast New Area of Qingdao, China, our location is strategically positioned to serve both local and international clients efficiently.
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