Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
The cartridge dust collector by Qingdao Sanzhuji Technology Co., Ltd. is a revolutionary solution for capturing suspended dust and particles. Perfectly engineered for both air pollution control and integration into production processes, this equipment guarantees exceptional and uninterrupted dust collection. Boasting remarkable advantages such as stable operation, substantial air processing volume, compact design, and hassle-free maintenance, it is versatile and applicable across varied industries including metallurgy, machinery, casting, and chemicals. With dust emission concentrations as low as 20~80mg/m³, it sets a new standard in air quality management.
Cartridge dust collector structure:
Expertly designed, the cartridge dust collector encompasses an inlet duct, exhaust duct, box, ash hopper, ash cleaning device, flow guide device, airflow distribution plate, cartridge, and electric control device. This sophisticated configuration mirrors the air box pulse bag dust collection structure, providing an efficient and robust solution to dust filtration.
Performance characteristics:
1. With a sleek, compact structure, this dust collector ensures effortless maintenance and boasts an extended service life that can surpass two years, making it a cost-effective investment.
2. The filter cartridge utilizes advanced polyester fiber as the filtering medium. This features a layer of sub-micron ultra-thin fibers that closely adhere to the basic filter media, effectively blocking most sub-micron dust particles and ensuring superior filtration efficiency.
3. Adaptable to various working environments, this system allows for the selection of different filter media based on dust characteristics, providing a tailored approach to efficient dust management.
4. Featuring an innovative sink-flow layout and a tilting cartridge structure, the dust cleaning process is automated via a pulse controller. This ensures synchronized and effective dust cleaning throughout operation.
5. Demonstrating an impressive purification efficiency exceeding 99.9% for sub-micron dust, the equipment operates with remarkably low resistance, significantly reducing the energy consumption of the dust removal system.
6. The dust gas inlet is safeguarded with a dust baffle plate, providing buffering and wear-resistance. This design prevents high-speed direct impact on the filter cartridge, thereby extending its service life remarkably.
Working principle of cartridge dust collector:
Upon entry into the dust collector, the dusty gas undergoes an inflow expansion due to the design of the airflow section and distribution plate. This causes coarse particles to settle under dynamic and inertial forces. Finer dust particles are then captured on the filter media surface via Brownian diffusion and sieving. Purified air is then drawn into the clean air chamber and expelled through the exhaust fan.
As dust accumulates on the filter media, resistance increases. When a threshold is reached, the cleaning cycle initiates, governed by a PLC program. Initially, a chamber lift valve closes, halting filter airflow. The electromagnetic pulse valve then opens, injecting compressed air to expand the cartridge and dislodge dust through reverse airflow and vibration. Dust falls into the hopper for removal. The cycle continues chamber by chamber, ensuring continuous operation.
With the capability to capture particles as fine as 0.3μm and maintaining an ultra-low emission concentration of 1.5g/m³, this cartridge dust collector is rapidly outpacing traditional bag systems. This comprehensive analysis unveils its technical advancements, selection formulas, and application scenarios in over 20 industries, offering a holistic solution for enterprises that spans from dust detection and system design to energy-saving certifications.
1. Technological breakthrough and operation logic: Experience the synergistic power of nanofiber technology and pulse cleaning, a leap forward in dust collection optimization.
Experience the unparalleled efficiency of our cartridge dust collector, which boasts groundbreaking performance enhancements thanks to its advanced gradient structure filter material and state-of-the-art intelligent cleaning system:
Ingenious Core Filter Layer Design
Five-Layer Composite Structure:
The innovative surface PTFE coating, with an ultra-fine pore size of 0.2μm, effectively captures larger particles;
The middle layer, composed of ultrafine glass fibers with a diameter of 3μm, ensures deep filtration;
The bottom nanofiber layer, boasting a specific surface area of 800m²/g, adeptly adsorbs PM2.5 particles.
Cutting-edge Intelligent Pulse Cleaning System:
Utilizes precisely controlled 0.5-0.7MPa compressed air with a pulse width of 0.1 seconds, featuring an adjustable interval cycle between 5 and 30 minutes;
Enhanced by Venturi tube drainage technology, ensuring uniform cleaning, while maintaining the filter cartridge's residual resistance steadily between 800-1200Pa.
2. Six Pioneering Technical Upgrade Directions
Material Innovation:
Revolutionary Graphene Coated Filter Cartridge: Offers a 30% reduction in resistance and doubles the dust holding capacity;
Self-Cleaning Nanofilm: Efficiently decomposes oily particles through a photocatalytic reaction.
Structural Optimization:
Oblique Insertion Installation: Reduces space occupancy by 40% while ensuring a maintenance channel of ≥800mm;
Modular Design: Each module processes 5000m³/h and supports seamless parallel expansion.
Sophisticated Intelligent Control System:
Pressure Difference Sensor + AI Algorithm: Provides predictive cleaning cycle accuracy of over 90%;
Comprehensive Energy Consumption Monitoring Platform: Generates real-time ISO 50001 energy audit reports.
Robust Safety Protection System:
Static Elimination System: Combines ionization rods with electrostatic filter materials to ensure surface potential stays below 50V;
Three-Tiered Explosion Prevention and Control: Integrates spark detection, inert explosion suppression, and an explosion relief plate design.
Integrated Energy-Saving Technology:
Waste Heat Recovery Module: Converts 80ºC high-temperature flue gas into 0.5t/h steam;
Variable Frequency Fan Adjustment: Reduces energy consumption by 18% with air volume fluctuations of ±15%.
3. Comprehensive Operation and Maintenance Service System:
Filter Cartridge Life Monitoring: Provides real-time updates on the remaining life of the filter material using a β-ray thickness gauge;
Cloud-Based Remote Diagnosis: Automatically pushes fault codes to the equipment manufacturer's operation and maintenance center for swift resolution.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a proud legacy of 14 years, Qingdao Sanzhuji Technology Co., Ltd. has garnered a stellar reputation for its expertise in crafting high-quality sand casting machinery. Our impressive product range includes the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and coated sand steel sand buried casting production line. Each of these innovative solutions is designed to meet the diverse needs of our valued clientele.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China.
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