| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Introducing the Jolt Squeeze Molding Machine, also recognized as the jolt squeeze molding machine or compaction table in certain regions. This innovative molding solution offers an economical approach for both manual and semi-automatic green sand casting production, making it a versatile and cost-effective choice for your casting needs.
Crafted with an optimized structure, this machine embraces a square box basket design, significantly enhancing its rigidity. Utilizing a micro-seismic compaction molding process, it dramatically boosts compaction strength, achieving sand box hardness exceeding HB90 and elevating surface roughness by one level. This ensures superior product quality. Equipped with a buffer spring, the machine effectively mitigates the impact on its base, while the mold mechanism leverages air cylinders, cranks, connecting rods, and synchronous shafts for flawless ejection. Its pneumatic control components simplify operation and maintenance, allowing for clear visibility of sand mold conditions and a humanized operating procedure, all of which markedly increase productivity.
The Micro-seismic Compaction Molding Machine stands out with its optimized design featuring a square box basket, amplifying body rigidity. Through micro-seismic compaction, it notably increases compaction strength, ensuring sand box hardness surpasses HB85 and enhancing surface smoothness for consistent product excellence. Its air cushion micro shock system minimizes foundation impact, while the ejection mechanism utilizes cylinders, cranks, connecting rods, and synchronous shafts for coordinated ejection. Pneumatic components streamline functionality, offering effortless operation and maintenance. This machine facilitates visualization of sand mold conditions and user-friendly processes, boosting productivity effectively.
While there are numerous advanced molding machines for green sand casting, the Jolt Squeeze Molding Machine retains its popularity due to its outstanding advantages:
1. A budget-friendly molding solution for green sand casting, the Jolt Squeeze Molding Machine suits both manual and semi-automatic casting lines, costing merely a fraction (1/10) of flaskless molding machines.
2. Ideal for larger molds, the Jolt and Squeeze Machine excels with mold dimensions exceeding 700x600mm and heights over 250mm.
3. Achieve uniform, rigid molds through high-frequency, low-amplitude jolting paired with a powerful dynamic squeeze force for unparalleled uniformity.
4. User-friendly and maintenance-friendly: Featuring a heavy-duty lifting cylinder, dependable pneumatic components, and an intuitive panel-mounted push button interface.
The Jolt-Squeezing Molding Machines are ingeniously constructed with a body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head part, and a comprehensive pneumatic piping system.
1. The robust body, a solid hollow framework, supports the arm pressure head. During compaction, the arm connects with the body, ensuring the pressure force is absorbed by the body itself. The shock mechanism is secured with bolts, while the pressure head, attached to a swing arm, allows backward movement. The adjustable screw elevator sets the pressure head's distance to align with the sand box height.
2. The working table, crafted from ductile iron, is meticulously cast and shaped to accommodate various sand box sizes.
3. Control the rotating arm with a hand-pull valve, maneuvering the cylinder's piston to achieve precise movement of both the positive and rotating arms.
4. The mold starting structure, comprising two cylinders, a connecting rod, balance shaft, starting table, and rods, ensures synchronized elevation of the sand box, commencing the molding process seamlessly.
5. Shock Compaction Structure: Experience the synergy of our advanced spring micro-vibration pneumatic compaction system, designed to elevate vibration levels for exceptional results. When initiating the mold, the powerful clamping cylinder securely locks the compaction cylinder in place, ensuring stability and precision. Upon mold release, the clamping cylinder gracefully disengages, optimizing the entire process for efficiency and reliability.
6. Pneumatic Piping System: Our state-of-the-art pneumatic piping system ingeniously channels input compressed air through an air filter, meticulously removing water and impurities for pristine performance. The air is then enriched with lubricant via an oil mist injector, ensuring seamless operation of every pneumatic component and institution. Control the entire machine's actions effortlessly through the intuitive hand-pull valve console, offering unparalleled precision and ease.
7. Air Supply and Lubrication: Harness the power of our sophisticated air source system that utilizes air for energy and oil for premium lubrication, achieving peak operational performance. Effortless adjustments of inlet pressure and oil volume are managed through the precision-engineered pressure reducing valve and oil regulating valve. As the air source engages the oil fogger, it ingeniously employs the siphon principle to infuse the pipeline with a fine mist, ensuring thorough lubrication and flawless system functionality.
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