Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine stands as a pinnacle of innovation in automated green sand casting workshops. Designed for synergy with green sand recycling processing equipment, this advanced machine ensures exceptional quality by meticulously removing impurities like iron splinters from old sand. The machine excels in regenerating sand, delivering a swift 40-70 seconds per model cycle. Offering both horizontal and vertical sand injection, it achieves an average mold sand hardness of HB80-90, ensuring superior results every time.
Boasting cutting-edge technology, the Removable Flask Molding Machine produces intricate castings with minimal setup. It requires less investment and space while offering high automation. This powerhouse of efficiency promises seamless operation, ease of core removal, and excellence in molding and pouring. Designed for automatic casting sand molding, it assures high efficiency, stable quality, and user-friendly operation without compromising on precision.
The machine's hydraulic system is at the forefront of precision engineering. Controlled by the acclaimed Taiwan Seven Oceans proportional valve, it features a high-resolution electronic ruler for real-time actuator tracking and positioning. This ensures precise system pressure and flow adjustments, effortlessly managed via a touch screen interface.
Characteristics of the Removable Flask Molding Machine:
1. Experience the ease of automatic one-button operation, designed for intuitive understanding and effortless use, eliminating the need for specialized workers.
The machine's streamlined process allows a complete molding cycle with just one press of the start button (excluding core operations). For workpieces requiring core insertion, the program intelligently pauses for core completion, automatically finalizing upon pressing the close mold button.
2. Enjoy the flexibility of horizontal and vertical parting without column interference, facilitating easy core removal.
3. With template installation taking a mere five minutes, thanks to four-screw fixation, it seamlessly adapts to molds of similar sizes.
4. Flexible casting hardness: With just a few parameter tweaks, easily adjust casting hardness to match diverse casting requirements, reaching up to 85-90 degrees for optimum performance.
5. Adjustable casting height for sand conservation: The machine's adjustable compaction plates enable diverse casting heights while optimizing sand usage.
6. Precision in molding is guaranteed through the uniformly positioned mold board and sand box system, ensuring high repeatability. The entire process is fully automated, eliminating human error, and ensuring stable, efficient molding quality.
7. Consistency in casting quality is assured through a high-precision mechanical positioning system, coupled with microcomputer and position detection linkage. This fully automated control process eradicates human interference, ensuring reliable and stable molding quality.
8. Equipped with state-of-the-art safety protection: Advanced light curtain safeguards ensure the operator's safety and peace of mind.
9. Swift modeling speed: Achieving approximately 40 seconds per box, its user-friendly touch screen and customizable parameters cater to specific customer requirements, even accommodating large-size models.
10. Versatile production options: Whether integrated with a conveying line or utilized as a standalone unit, this machine simplifies production. Existing sand mixers connect seamlessly, alongside a conveyor belt leading to the sand addition port, facilitating fully automated production without cumbersome wiring.
11. Optimized for efficiency, the machine offers 100-150 reserved positions for pouring ports and air needles, enhancing design flexibility and ventilation, thereby boosting casting yield.
Removable Flask Molding Machine Composition:
1. Horizontal sand injection employs side directional air flow suspension, ensuring even filling and eliminating blockages. This high-quality sand filling enhances casting size precision, prevents mold plate distortion, and reduces collapse risks, while accommodating thinner mold plates for simple shapes and thin sand products.
2. The state-of-the-art Upper and Lower Sand Injection Machine addresses the critical challenge of inconsistent sand hardness due to traditional sand cloth methods. This innovative machine eradicates sand shadow issues in castings with complex shapes or significant casting heights. It adeptly handles a diverse range of castings, from small to large, and efficiently molds type plates with deep-hung sand shapes. Moreover, it reduces the occurrence of collapse boxes, significantly enhancing the dimensional precision of your castings.
Experience superior sand injection technology with our advanced airflow suspension bottom injection method, which ensures even sand filling by directing the flow perpendicularly to the type plate. This technique prevents sand clogging and supports the stable production of deep and intricately shaped products. By elevating sand filling quality, it minimizes defective sand eyes and boosts casting dimensional accuracy. Adaptable to various sand types, it offers compaction balance control to avert type plate mold distortion, thus improving casting precision, reducing collapse box issues, and allowing for the use of thinner type plate molds.
3. Moulding Machine Table: The robust foundation for molding excellence.
The molding process is anchored by a precision-engineered mold fixed on the middle box, featuring a unique butterfly-shaped movable plate, bottom plate, and top.
Ensuring unmatched rigidity, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are crafted from QT500 ductile iron, while the lower pressure plate boasts high chromium alloy iron. Reinforced with numerous cast-in-place bars, the equipment also features 45Cr columns, medium frequency tempered and hard chrome plated, for added durability. The hydraulic system incorporates heavy-duty NOK brand sealed hydraulic cylinders, with high-pressure, steel wire braided hoses resisting both heat and pressure. With 4 support cylinders for the lower box, stability in demolding is significantly enhanced, and the oil sand pushing cylinder further stabilizes sand pushing operations.
4. Sophisticated Pneumatic System: Precision in motion.
Embrace the reliability of Taiwanese Airtac components in our pneumatic system. It includes air source processing triplets, pneumatic actuating element cylinders, and precise solenoid valve control elements.
5. Hydraulic Pumping Station: The heart of dynamic power.
Our cutting-edge pump station orchestrates actions across five solenoid valve pairs, each controlling distinct oil cylinder functions. Utilizing Japanese oil research solenoid valves and oil pumps, the hydraulic system operates at a formidable pressure of 19MPa, with common usage below 13MPa. Equipped with a Mitsubishi PLC module and touch screen, it allows digital precision control, adjusting pressures seamlessly. An air-cooled radiator maintains optimal hydraulic oil temperatures, preventing seal damage and ensuring consistent performance. A built-in heater in the oil tank prevents high viscosity issues in low temperatures, safeguarding the oil pump from damage.
6. Advanced Control System: Seamless operation mastery.
Our comprehensive control system oversees pressure, speed, and temperature functionalities. Utilizing Mitsubishi's automatic touch screen and PLC, it orchestrates the hydraulic solenoid valve and Taiwan ADATA pneumatic components, ensuring seamless equipment actions. The Omron thermostat manages hydraulic oil temperature, while the system's operations are piloted via Mitsubishi PLC outputs and SND relays, ensuring smooth and efficient performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Delve into the world of sand casting excellence with Qingdao Sanzhuji Technology Co., Ltd., a beacon of innovation for over 14 years in the creation of advanced sand casting machinery. Our offerings encompass the entire spectrum of sand casting solutions, including state-of-the-art green sand casting production lines, cutting-edge furan resin sand casting systems, pioneering lost foam casting lines, and sophisticated coated sand steel sand buried casting production setups. Our dedication to quality and innovation ensures that each piece of machinery is a testament to engineering precision and craftsmanship.
Contact Us
Address: Nestled in the industrial heart of Qingdao, find us north of the G204 National Road in the vibrant Poli Town, within the innovative hub of the West Coast New Area, Qingdao, China.
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