Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
Blast rooms are essential for handling large and high-value components that necessitate treatment with automated blasting technology. Our innovative nozzle manipulators, strategically installed in the blast room, offer precise, automated surface treatment, while maintaining the flexibility to manually address those hard-to-reach areas. This dual capability reduces the dependence on multiple operators, streamlining the entire blasting process.
During the blasting operation, operators are safeguarded within the controlled environment of the blast room. Outfitted with specialized protective clothing and helmets, operators are shielded from abrasive impacts, while integrated helmet ventilation systems ensure a continuous supply of fresh air, enhancing operator comfort and safety.
In cutting-edge industries like aerospace and rail transit, tackling the surface treatment of large-scale components, such as aircraft skins and high-speed rail bogies, presents considerable challenges in terms of intricate cavity cleaning and efficiency. Our state-of-the-art intelligent sandblasting room transforms this landscape by achieving a remarkable 300% boost in processing efficiency and a 40% reduction in abrasive consumption. This is accomplished via the synchronized operation of advanced six-axis robotic arms and manual finishing. Join us as we explore the pivotal technical framework, robust safety measures, and over 20 diverse industrial applications of the sandblasting room. We'll also provide comprehensive support for enterprises, from process design to equipment integration and personnel training, ensuring a seamless transition.
Technical breakthrough and operation logic: Revolutionizing surface treatment with human-machine synergy.
Our sandblasting room system embodies the perfect synergy between exceptional quality and unprecedented efficiency, achieved through intelligent path planning and a versatile dual-mode operation model:
1. Automated sandblasting unit
Six-axis robotic arm configuration:
Boasting repeat positioning accuracy of ±0.05mm, these robotic arms are adept at handling intricate curved surfaces with a curvature radius exceeding 5mm.
With a pressure feedback spray gun (operating at 0.6-0.8MPa), the system allows for real-time abrasive flow adjustments, maintaining precision with an accuracy of ±3%.
Intelligent trajectory planning:
Utilizing 3D scanning modeling with an accuracy of 0.1mm, the system generates a sandblasting path that achieves a coverage rate exceeding 99.5%, ensuring comprehensive treatment.
For intricate deep cavities, the system employs a 45° incident angle coupled with a spiral propulsion technique, effectively doubling processing efficiency.
Manual finishing operation area:
The manual intervention zone caters to areas beyond the robotic arm's reach (such as bolt holes with diameters less than 10mm) and other unique corners.
Human-machine collaboration safety protocol:
An electronic fence, accurate to 5mm, ensures that the robotic arm automatically decelerates to 15% speed within a 1m proximity, guaranteeing safety.
The system features an emergency braking response time of less than 0.3 seconds, adhering to the stringent EN ISO 13855 standard.
Core module and safety protection system
Abrasive circulation system, meticulously designed to comply with OSHA 1910.94 standard:
2. Three-level recovery device:
First-level cyclone separation achieves an impressive recovery rate of 85% for particles larger than 150μm.
Second-level magnetic separation and sorting ensures a remarkable 98% recovery rate for iron-based abrasives.
The third-level vibration screening guarantees accuracy within ± 20μm, completing the recovery process with exceptional precision.
Abrasive mixing ratio control:
The system seamlessly adjusts the introduction of new material (maintaining a proportional error of less than 3%) to preserve consistent surface quality.
3. Personnel protection system:
A-level protective equipment:
Featuring a positive pressure air supply helmet, certified to EN 12941, the system ensures an air supply exceeding 170L/min for superior operator safety.
Protective clothing, meeting EN ISO 13982-1 standards, offers full body coverage with wear resistance rated at level 5.
Environmental monitoring system:
The system conducts real-time monitoring of dust concentrations using laser scattering technology, achieving an accuracy of ±0.1mg/m³ for optimal environmental safety.
In the event of a drop in oxygen levels, our system ensures safety with an interlock mechanism that triggers an emergency oxygen supply whenever oxygen content falls below 19.5%, guaranteeing a safe and reliable environment.
4. Dust Removal and Purification Unit:
Our cartridge dust collector boasts an impressive filtration efficiency of 99.99%, with emissions kept below an incredible 1mg/m³, ensuring a clean and safe workspace.
Experience intelligent dust cleaning with a pulse backwash system that activates at a pressure difference of over 1500Pa, optimizing energy use and cutting consumption by a remarkable 30%.
5. Six Major Technical Upgrade Directions:
Digital Twin System:
Our digital twin system offers real-time operational mapping of the sandblasting room, with predictive maintenance accuracy exceeding 85%, enhancing operational efficiency and reducing downtime.
All process parameters are meticulously stored in the cloud, enabling effortless access to historical solutions with just one click, streamlining operations.
Green Energy-Saving Technology:
Our waste abrasive regeneration device doubles the lifecycle of ceramic sand, extending the number of cycles from 15 to 30 times, promoting sustainability and cost-effectiveness.
The heat recovery module utilizes 80ºC exhaust gas to preheat new abrasives, resulting in energy savings of 12%, an eco-friendly and efficient innovation.
AI Visual Inspection:
Equipped with a high-precision camera boasting a stunning 5μm resolution, our system automatically assesses cleanliness to SSPC-VIS 1 standards, ensuring impeccable quality assurance.
By automatically marking defect positions, manual finishing efficiency is boosted by an impressive 40%, streamlining operations with pinpoint accuracy.
Modular Design:
Our quick-install room, with an admirable splicing error margin of less than 2mm, reduces construction time from 90 days to a swift 30 days, enhancing project timelines.
Featuring expandable processing capacity, each module can handle 50-200m³, with seamless support for parallel expansion to meet growing demands.
Special Abrasive Development:
Innovative nano-coated abrasives boast a 30% increase in hardness and double the lifespan, offering superior performance and durability.
Our degradable plant-based abrasive is perfect for eco-friendly processing, especially in food machinery, aligning with sustainable practices.
Remote Operation and Maintenance Center:
With 5G transmission, our equipment operation data and fault diagnosis response are streamlined, with a response time of under 15 minutes, ensuring minimal downtime.
AR glasses provide on-site maintenance guidance, significantly reducing downtime losses and enhancing operational efficiency.
6. Enterprises Need to Focus on the Following When Selecting Models:
Process Matching: Select the appropriate abrasive type based on component size (recommended to be at least 80% of room specifications) and material hardness, ensuring optimal results.
Safety Certification: Prioritize equipment that meets ANSI B11.27-2022 standards for human-machine collaboration safety certification, ensuring top-notch safety measures.
Energy Efficiency Level: Ensure that the dust removal system complies with the ultra-low emission standards of GB 16297-2023, aligning with eco-conscious energy efficiency goals.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers in the field of sand casting machinery, at Qingdao Sanzhuji, we take pride in our 14 years of dedicated innovation and excellence. Our expertise lies in crafting state-of-the-art sand casting machinery, including cutting-edge green sand casting production lines, sophisticated furan resin sand casting lines, advanced lost foam casting lines, and precision-engineered coated sand steel sand buried casting production lines. Each solution is meticulously designed to elevate your production capabilities to new heights.
Contact Us
Address: Nestled conveniently to the north of the G204 National Road, Poli Town, within the dynamic West Coast New Area of Qingdao, China.
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