| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also recognized as a compaction table in certain regions, stands as a highly efficient solution for economic molding in both manual and semi-automatic green sand casting production. Its versatile design ensures adaptability across various casting processes.
Optimized with an innovative square box basket structure, this machine significantly enhances fuselage rigidity. Employing a cutting-edge micro-seismic compaction molding process, it delivers remarkable compaction strength, achieving sand box hardness above HB90 and elevating surface smoothness, thus ensuring consistent product quality. Equipped with a buffer spring, the shock component minimizes base impact. Its mold mechanism features an air cylinder, crank, connecting rod, and synchronous shaft for seamless ejection. The control system utilizes pneumatic components for effortless operation and maintenance, while visibility into sand mold conditions and user-friendly procedures boost productivity.
The micro-seismic compaction molding machine, boasting a refined square box basket structure, greatly enhances body rigidity. Its advanced compaction process boosts sand box hardness to above HB85, while enhancing surface smoothness to stabilize quality. With an air cushion micro-shock system, it minimizes foundation impact. The ejection mechanism, using cylinders, cranks, connecting rods, and synchronous shafts, ensures precise ejection. Integrated pneumatic components allow for simple operation and maintenance. Its design facilitates easy monitoring of sand mold status, and its intuitive operation enhances productivity.
Despite the presence of advanced molding machines, the Jolt Squeeze Moulding Machine remains a favorite in green sand casting due to its distinct advantages:
1. A cost-effective molding solution for green sand casting, the Jolt Squeeze Moulding Machine is perfect for both manual and semi-automatic casting lines, costing merely 1/10th of a flaskless molding machine.
2. Ideal for producing larger molds, this machine excels with dimensions exceeding 700x600mm and heights greater than 250mm.
3. Achieves uniformly rigid molds through high-frequency, low-amplitude jolting combined with robust dynamic squeeze force.
4. Designed for ease of maintenance and operation, featuring a heavy-duty lifting cylinder, dependable pneumatic parts, and conveniently placed panel-mounted push buttons.
The jolt-squeezing moulding machines consist of a robust body, a versatile working table, an efficient mould starting mechanism, a resilient shock compacting system, a swivel arm pressing head, and an intricate pneumatic piping network.
1. The body, a durable hollow framework, supports the arm pressure head, which hooks the body during compaction for force distribution. Connected with bolts, the pressure head, mounted on a swing arm, can be adjusted to match the sand box’s height, ensuring precision and adaptability.
2. Crafted from ductile iron, the working table is cast and shaped to accommodate various sand box sizes, offering flexibility and durability.
3. The rotating arm, maneuvered via a hand-pull valve, controls the cylinder piston movement to facilitate the precise motion of the positive and rotating arms.
4. The mould starting structure includes dual starting cylinders, a connecting rod, balance shaft, starting table, and starting rod. Activation of the cylinders synchronizes the components, efficiently lifting the sand box and initiating the molding process.
5. Shock Compaction Structure: Our state-of-the-art design features a spring micro-vibration pneumatic compaction structure, maximizing the vibration impact for superior compaction. The advanced clamping cylinder mechanism securely locks the compaction cylinder as the molding process initiates, ensuring precision and stability. Upon mold release, the clamping cylinder effortlessly disengages, adding to the seamless operation of the machine.
6. Pneumatic Piping System: Experience top-tier efficiency with our meticulously engineered pneumatic piping system. Compressed air, purified through a high-performance air filter, is rid of water and impurities, ensuring only clean and pure air powers the system. A precision-engineered oil mist injector delivers lubricant to vital pneumatic components, all orchestrated by a hand-pull valve console for ultimate control and smooth machine operations.
7. Air Supply and Lubrication: Harness the power of pneumatic energy with an air source system that merges seamlessly with precision oil lubrication. Regulate the inlet pressure and oil volume through expertly designed pressure-reducing and oil-regulating valves. The oil fogger, using advanced siphon technology, introduces a fine mist into the pipeline system, ensuring comprehensive lubrication and peak machine performance.
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