Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Discover the Vibrating Conveyor: A powerhouse in the casting process designed for excellence in vibration sand transfer, screening, and feeding. With this equipment, reliability is a given, and maintenance is a breeze, ensuring a seamless operation every time.
In the ever-evolving foundry industry, the quality of castings and efficiency of production costs hinge on the robustness of the sand treatment system. The vibrating conveyor is a pivotal player in modernizing foundry workshops, offering an unparalleled edge with its advanced capabilities in vibrating sand conveying, screening, and feeding. Dive into this comprehensive analysis revealing how it empowers foundry companies to slash costs, boost efficiency, and embrace sustainable practices. Explore its technical principles, industry adaptability, maintenance management, and innovative intelligent upgrades.
1. Technical principles and adaptability to casting scenarios
The vibrating conveyor employs an electromagnetic exciter to produce high-frequency micro-amplitude vibrations (frequency 50-60Hz, amplitude 0.5-3mm), propelling the trough into a directional parabolic motion. This facilitates continuous sand conveying and precise sorting. Core advantages include:
Three-dimensional dynamic screening: Optimized for foundry sand (particle size 0.15-1.2mm), this system fine-tunes vibration frequency and inclination to perform conveying, screening, and impurity removal with remarkable efficiency (iron bean separation efficiency > 99.5%). It outperforms traditional belt conveyor + drum screen layouts, reducing equipment footprint by an impressive 40%.
High temperature resistant design: Built with a 16Mn steel plate welded trough (temperature resistant up to 400ºC) and ceramic lining (withstanding 1200ºC), it safely transports high-temperature red sand (300-600ºC) at the sand-falling station, preventing sealing failures from thermal deformation.
Intelligent control system: Featuring an integrated VRV controller, it dynamically adjusts amplitude in response to sand volume fluctuations (accuracy ±5%), securing uniform feeding (flow error <3%), and effectively addressing the 'pulse sand supply' issue seen in traditional pneumatic systems.
2. Full process solution for casting sand processing
The vibrating conveyor seamlessly integrates into the five key stages of sand processing in foundry workshops, namely sand mixing, molding, pouring, and sand regeneration:
Vibrating sand conveying:
Old sand recovery: Through a closed trough (dust concentration <5mg/m³), waste sand from the sand-falling station is efficiently transported to the regeneration system, achieving a 60% reduction in energy consumption compared to scale conveyors.
New sand supply: Utilizing a gravity gate valve, it enables synchronized feeding from multiple sand storages to precisely cater to the molding sand ratios required by various alloy materials such as cast iron, cast steel, and aluminum alloy.
Vibration screening:
With a double-layer screen design (10 mesh upper layer for large impurities removal, 40 mesh lower layer for effective sand particle sorting), the regenerated sand's mud content is reduced to <0.8%, surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: Incorporating an embedded NdFeB permanent magnet (magnetic induction intensity ≥1200Gs), it effectively extracts ferromagnetic impurities from molding sand, achieving a removal rate exceeding 98%.
Vibration feeding:
Quantitative feeding: Employing PID closed-loop control, it ensures sand supply precision to the sand shooting machine within ±1kg, mitigating burr defects from uneven casting compactness.
Multi-station collaboration: Distributed vibration units enable synchronized feeding across molding lines, sand core machines, and paint sprayers, maintaining a beat matching error of less than 0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
In challenging foundry workshop conditions characterized by high dust and heavy loads, our vibrating conveyor boasts a remarkable 99.2% equipment availability, thanks to its modular design and state-of-the-art predictive maintenance technology.
Wear-resistant reinforcement:
Beneath your operations lies the foundation of innovation: the bottom of our trough is elegantly lined with ultra-high molecular weight polyethylene. With a wear resistance index soaring at ≥ 120, this remarkable material outlasts ordinary steel plates by an astonishing fivefold. Revel in the luxury of reduced annual maintenance costs by an impressive 70%.
Experience the pinnacle of engineering with our exciter, featuring carburized gears and a sophisticated grease lubrication system. This marvel ensures an astounding 10,000 hours of seamless, maintenance-free operation, setting a new standard in efficiency.
Revolutionary Quick Maintenance Technology:
Embrace the future of efficiency with our articulated trough structure, designed for swift, single-side cover maintenance. The innovative design slashes screen replacement times to a mere 30 minutes, ensuring minimal disruption to your workflow.
Elevate your maintenance strategy with our cutting-edge standardized module design. With easily interchangeable components such as the drive unit and shock-absorbing spring, faulty parts can be swiftly replaced in just 15 minutes, propelling your operations toward unparalleled efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy of 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of crafting exceptional sand casting machinery. Our specialization encompasses a diverse range of production lines, including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting. Trust in our specialization to deliver innovative solutions that redefine industry standards.
Contact Us
Address: Conveniently located at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, we invite you to visit our state-of-the-art facilities and experience firsthand the dedication we invest in our craft. Our strategic location ensures seamless connectivity and accessibility, making it easier than ever to engage with us.
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