Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Our state-of-the-art vibrating conveyor is an essential asset in the casting process, seamlessly handling tasks such as vibration sand transfer, vibration screening, and vibration feeding. This robust equipment is engineered for reliable operation and user-friendly maintenance, ensuring uninterrupted productivity in your foundry operations.
In the dynamic world of the foundry industry, the robustness and efficiency of your sand treatment system are the bedrock of superior casting quality and optimized production costs. As a pivotal component in this process, the vibrating conveyor is revolutionizing modern foundry workshops with its unique capabilities in vibrating sand conveyance, precision screening, and precision feeding. Join us as we delve into the transformative impact of vibrating conveyors, exploring their role in enhancing cost-effectiveness, boosting efficiency, and spearheading a green transformation. Discover the technical principles that drive this revolution, the industry's adaptable strategies, and how maintenance management coupled with intelligent upgrades can pave the way for a new era of foundry excellence.
1. Technical principles and adaptability to casting scenarios
Harnessing the power of high-frequency micro-amplitude vibration, our vibrating conveyor utilizes an electromagnetic exciter to produce a directional parabolic motion. Operating at a frequency range of 50-60Hz with an amplitude of 0.5-3mm, it achieves seamless, continuous conveyance and precision sorting of sand materials. Key advantages include:
Three-dimensional dynamic screening: Optimized for foundry sand ranging from 0.15-1.2mm in particle size, our conveyor adjusts vibration frequency and inclination to simultaneously conduct conveyance, screening, and impurity separation with an efficiency exceeding 99.5%. It replaces traditional belt conveyor and drum screen setups, trimming equipment footprint by a remarkable 40%.
High temperature resistant design: Constructed with 16Mn steel plate welded troughs (resistant to 400ºC) and fortified with ceramic linings (resistant to 1200ºC), our system is engineered to transport scorching red sand at temperatures between 300-600ºC from the sand-falling station, effectively mitigating sealing failures induced by thermal deformation.
Intelligent control system: Our integrated VRV controller dynamically adjusts amplitude in response to fluctuating sand volumes (accuracy ±5%), ensuring consistent feeding uniformity (flow error <3%). This innovation decisively addresses the 'pulse sand supply' dilemma endemic to traditional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrating conveyor deftly interlinks all five core stages of foundry sand processing: sand mixing, molding, pouring, sand regeneration, driving unparalleled efficiency and quality.
Vibrating sand conveying:
Old sand recovery: Waste sand from the sand-falling station is efficiently channeled to the regeneration system via a sealed trough (dust concentration <5mg/m³), slashing energy consumption by an impressive 60% compared to conventional scale conveyors.
New sand supply: Utilizing a gravity gate valve, our system orchestrates precise, synchronized feeding from multiple sand storages, perfectly aligning with the molding sand ratio requisites of diverse alloy materials such as cast iron, cast steel, and aluminum alloy.
Vibration screening:
Our double-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for effective sand particle sorting) guarantees regenerated sand with a mud content of less than 0.8%, surpassing the GB/T 9442-2018 standard with excellence.
Magnetic sorting module: Featuring an embedded NdFeB permanent magnet with a magnetic induction intensity of ≥1200Gs, our module achieves a ferromagnetic impurity removal rate exceeding 98% in molding sand.
Vibration feeding:
Quantitative feeding: Through PID closed-loop control, our system ensures precise sand supply accuracy of ±1kg for sand shooting machines, effectively eliminating casting burr defects caused by uneven compactness.
Multi-station collaboration: Our distributed vibration units synchronize feeding operations for the molding line, sand core machine, and paint sprayer, with a beat matching error of less than 0.5 seconds, ensuring seamless integration and coordination.
3. Reliability design and full life cycle maintenance strategy
Engineered for the rigorous high dust and high load conditions of foundry workshops, our vibrating conveyor boasts an impressive equipment availability rate of 99.2%, achieved through a robust modular design and cutting-edge predictive maintenance technology.
Wear-resistant reinforcement:
Our trough features a bottom lined with ultra-high molecular weight polyethylene, boasting a wear resistance index of ≥ 120. This innovation delivers a durability quintuple that of conventional steel plates, slashing annual maintenance expenses by an impressive 70%.
Our exciter is engineered with state-of-the-art carburized gears and an advanced grease lubrication system, allowing for an extraordinary 10,000 hours of maintenance-free operation, offering unparalleled reliability and peace of mind.
Effortless Maintenance Technology:
Our cutting-edge articulated trough design facilitates single-side cover maintenance, revolutionizing efficiency with screen replacement achievable in under 30 minutes.
The sophisticated standardized module design, incorporating components such as the drive unit and shock-absorbing spring, enables swift and seamless replacement of faulty parts within a mere 15 minutes.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year journey, Qingdao Sanzhuji Technology Co., Ltd. proudly stands as a beacon of excellence, specializing in the creation of top-tier sand casting machinery. Our comprehensive array of products includes: cutting-edge green sand casting production lines, innovative furan resin sand casting production lines, sophisticated lost foam casting production lines, and expertly engineered coated sand steel sand buried casting production lines.
Contact Us
Address: Gracefully positioned at the North of G204 National Road, located in Poli Town within the vibrant West Coast New Area of Qingdao, China
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