Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
S56 vibration regeneration machine is mainly used for resin sand old sand crushing and recycling, can be used for furan resin self-hardening sand, water glass sand crushing and recycling. It has various functions such as sand implementation (equipped with sand falling grid), crushing, film removal, screening, etc. The mainframe has a compact structure and covers a small area, and the machine is powered by vibrating motor, and the sand crushing rate is low, the recycling rate is high, and the regenerated sand is complete and rounded by rubbing and removing the film during the working time.
In the resin sand casting process, the regeneration efficiency of old sand and the stability of sand quality directly determine the casting accuracy and production cost. The S56 vibration regenerator has become a benchmark equipment in the field of furan resin self-hardening sand and water glass sand regeneration with its multi-stage regeneration technology, low sand crushing rate and intelligent control. This article will deeply analyze how this equipment can help foundry companies achieve the dual goals of recycling sand resources and reducing costs and increasing efficiency from the dimensions of technical principles, process adaptability, core advantages and industry applications.
1. Technical principles and core design breakthroughs
For resin sand (loss on ignition LOI 3-8%), water glass sand (Na2O residue 0.5-1.2%) regeneration difficulties, S56 through multi-dimensional vibration regeneration technology to achieve a breakthrough in the process:
Fourth-order regeneration system:
Sand block crushing: high-frequency vibration motor (speed 1500r/min, exciting force 50-200kN) drives the hammer to impact the sand block, the crushing efficiency reaches 20-80t/h, the sand block particle size ≤Φ20mm, the sand crushing rate <1.5%;
Thin film stripping: multi-stage centrifugal friction The wiper (line speed 5-8m/s) peels off the resin film through friction between sand particles, with a film removal rate of >98% and a regenerated sand burning loss of ≤1.8%;
Precision screening: double-layer stainless steel screen (upper layer Φ5mm/lower layer Φ0.2mm) grading treatment, old sand containing micro powder rate <0.5%, AFS particle size concentration (CU value) ≤1.3;
Sand shaping: eddy current shot blasting chamber (steel shot Φ0.3mm) secondary grinding sand particles, roundness (Roundness Index) ≥0.85, air permeability increased by 40%.
Compact module design:
The main machine size is only 3.5×2×2.8m (length×width×height), with an area of <7m³, which is suitable for the transformation production line with limited workshop space;
Quick-detachable screen (replacement time <15 minutes) and hydraulic inspection door, maintenance efficiency increased by 60%.
Intelligent control system:
Vibration motor variable frequency drive (adjustable frequency 15-50Hz), automatically adjusts amplitude according to sand volume fluctuation (accuracy ±5%);
Online particle size analyzer monitors the quality of regenerated sand in real time, and adjusts the shot blasting intensity and screen inclination in linkage to ensure stable sand quality.
2. Comparison of core advantages and economic benefits
Compared with traditional mechanical regeneration equipment, S56 achieves efficiency leap through energy optimization and material innovation:
Energy saving and consumption reduction:
Permanent magnet synchronous vibration motor + energy feedback system, power consumption per ton of sand regeneration ≤1.8kW·h, 35% energy saving compared with similar equipment;
Enclosed dust removal design (air volume 5000m³/h), dust emission concentration <5mg/m³, environmental protection management cost reduced by 70%.
Quality and benefits:
The reuse rate of recycled sand is >92%, the amount of new sand added is reduced by 60%, and the annual sand material cost is saved by more than 2 million yuan (based on 10,000 tons of production capacity);
The surface roughness of the casting is optimized from Ra12.5μm to Ra6.3μm, and the porosity defect rate is <0.5%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Specializing in the production of sand casting machinery, including green sand casting production line, furan resin sand casting production line, lost foam casting production line, coated sand steel sand buried casting production line, the company has a history of 14 years since its establishment.
Contact Us
Address:North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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