Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine: a revolutionary piece of equipment tailored for automated green sand casting workshops. This machine thrives when paired with green sand recycling processing equipment, as it demands premium-quality green sand. It expertly removes impurities like iron bean splinters from recycled sand, rejuvenating it efficiently. Operating at a swift 40-70 seconds per model, it offers two injection methods: horizontal and vertical, ensuring precise functionality. The mold sand boasts an impressive hardness average of HB80-90, solidifying its role as a cornerstone in high-quality casting.
Step into the future of casting with the Removable Flask Molding Machine, designed to master the production of intricate core castings while streamlining sand line processes. This machine stands out for its minimal investment requirements, compact footprint, and superior automation. Expect nothing less than high production efficiency and user-friendly operations. It's adept at core removal, with exceptional molding and pouring processes, guaranteeing automatic molding with consistent quality and remarkable efficiency.
Experience precision at its finest with our hydraulic system, powered by Taiwan Seven Oceans' proportional valves. This cutting-edge system, paired with a high-resolution electronic ruler, ensures real-time tracking and positioning of the actuator. The result? Seamless and precise adjustments of system pressure and flow, all at your fingertips via the touch screen.
Characteristics of the Removable Flask Molding Machine:
1. Effortless operation with automatic one-button functionality. User-friendly interface ensures no specialized skills are needed, making it accessible to all.
Seamlessly complete the molding process with a single press of the start button (in non-core conditions). For workpieces requiring core placement, the program smartly pauses for core installation, resuming automatically once the close mold button is pressed, ensuring an uninterrupted workflow.
2. Enjoy flexibility with horizontal and vertical parting, free from obstructions, simplifying core placement.
3. Swift template changes: secured with four screws, allowing replacements within five minutes, ideal for adapting to molds of identical sizes.
4. Tailor casting hardness to your needs: easily adjustable parameters deliver rapid, convenient changes, achieving a range of 85-90 degrees to suit various casting requirements.
5. Achieve versatile casting heights while conserving sand: the adjustable upper and lower compaction plates facilitate diverse casting heights efficiently.
6. Exceptional moulding accuracy: uniform positioning within the mould board and sand box system assures high repeatability, with an entirely automatic process eliminating human error, delivering consistently high-quality results.
7. Reliable casting quality: our high-precision mechanical positioning system, combined with microcomputer and position detection linkage, ensures a fully automated process free from human error, resulting in stable and dependable molding quality.
8. Uncompromised safety: advanced light curtain protection safeguards operators, providing peace of mind with every use.
9. Rapid modeling capabilities: with a modeling speed of approximately 40 seconds per box, the touch screen interface allows for easy parameter adjustments, customizable to meet the demands of larger models seamlessly.
10. Versatile production options: compatible with conveyor lines or suitable for standalone operation. Enjoy hassle-free installation without complex wiring, utilizing existing sand mixers and a conveyor belt for fully automated production.
11. Enhanced design with 100-150 reserved positions for pouring ports and air needles, optimizing pouring port design, ensuring ventilation, and elevating casting yield.
Composition of the Removable Flask Molding Machine:
1. Our horizontal sand injection employs side directional air flow suspension technology, ensuring even filling with zero blockages. This high-quality sand filling minimizes defects, enhances casting precision, and is perfect for simple, thin-walled products. With balanced compaction control, we prevent mold plate distortion, achieving precise casting dimensions and reducing the risk of collapse, even with thinner mold plates.
2. Our advanced Upper and Lower Sand Injection Machine triumphs over challenges of inconsistent sand hardness caused by uniform sand distribution. This innovative design eliminates the bothersome issue of sand shadows in castings with complex shapes or significant casting heights. Versatile in its application, this machine caters to a variety of castings — from small to large — and seamlessly molds type plates with intricate hanging sand shapes. Its precision engineering reduces box collapse and significantly enhances the dimensional accuracy of your castings.
Experience the excellence of our sand injection system, which utilizes cutting-edge air flow suspension and bottom injection techniques. This ensures sand fills seamlessly perpendicular to the type plate, achieving unparalleled uniformity. With no more sand clogging, our system reliably produces deeper and more intricate shapes, enhancing the quality of sand filling. This reduces the incidence of defective sand eyes and heightens casting dimensional accuracy. Our system adapts to diverse sand types, maintaining compaction balance to prevent mold distortion, thus elevating casting precision and minimizing box collapse for thinner type plate molds.
3. Moulding machine table.
The molding process is anchored by a robust middle box, securing the mold for production. Featuring a sophisticated butterfly-shaped movable plate, accompanied by a durable bottom plate and top.
Constructed from QT500 ductile iron for the butterfly, bottom, top plates, sand box, and upper pressure plate, while the lower pressure plate is crafted from high chromium alloy iron. Reinforced with numerous bars, the equipment's rigidity is assured. Columns forged from 45Cr, tempered with medium frequency and hard chrome plated, complement the assembly. Our hydraulic cylinders, fortified with NOK internal seals, and the high-pressure steel wire braided hoses withstand extreme conditions. The four support cylinders enhance demoulding stability, while the oil-based sand pushing cylinder further augments this stability, showcasing superior performance.
4. Pneumatic system
Our machine integrates premium pneumatic components from the renowned Taiwan Airtac brand, including a sophisticated air source processing triplet, pneumatic actuating element cylinder, and a precision pneumatic control element solenoid valve. This ensures reliability and efficiency in every operation.
5. Hydraulic pumping station.
Our state-of-the-art hydraulic pump station is equipped with 5 pairs of solenoid valves, each meticulously controlling the actions of the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push type oil cylinder. Japan's renowned Oil Research brand provides the solenoid valves and oil pump, ensuring top-tier performance. The system operates with a pressure of 19MPa, with an adjustable working pressure of up to 13MPa or less. Utilizing Oil Research's proportional valve, the system is governed by a Mitsubishi PLC module paired with a Mitsubishi touch screen for precise digital control. An air-cooled radiator activates at oil temperatures above 30 degrees, ensuring optimal hydraulic oil temperature and safeguarding seal integrity. A heater in the hydraulic oil tank activates below 6 degrees, maintaining optimal viscosity for smooth pump operation.
6. Control system.
Our sophisticated Control System seamlessly manages pressure, speed, and temperature. The automated system, powered by a Mitsubishi touch screen and PLC, orchestrates hydraulic solenoid valve actions and Taiwan ADATA pneumatic components, ensuring synchronized, interlocking operations. Temperature is precisely managed using an Omron thermostat, while the hydraulic system is expertly controlled by the Mitsubishi PLC through output modules and SND relays, ensuring flawless, reliable performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With 14 years of unparalleled expertise, Qingdao Sanzhuji Technology Co., Ltd. is a distinguished leader in the realm of sand casting machinery. We specialize in an expansive array of innovative solutions, including the cutting-edge green sand casting production line, the robust furan resin sand casting production line, the innovative lost foam casting production line, and the efficient coated sand steel sand buried casting production line. Each product is crafted to perfection, reflecting our commitment to excellence and technological brilliance.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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