| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
The GS High-Efficiency Rotor Sand Mixer, an innovative marvel from Qingdao Sanzhuji Technology Co., Ltd., is a pioneering sand mixing technology that incorporates three national patents into its optimized design. This state-of-the-art machine is specifically crafted for the efficient mixing of green sand. At the heart of its operation is the high-speed bottom scraper, which creates a dynamic circular flow within the basin, seamlessly complemented by high-speed rotor blades that impart powerful impact and shearing forces onto the sand. This synergy enables rapid contact and intense friction among the sand grains, ensuring a swift and thorough mixing process. Notably, this mixer requires no sand loosening machine, making it an ideal companion for mechanized molding systems. When integrated with a screw feeder, grid dosing device, and automatic water filling system, the GS mixer becomes a fully automated sand mixing unit, consistently delivering sand to molding machines. Its elegant design boasts a simple, compact structure that promises easy maintenance and operation. Furthermore, it excels in durability, economy, and productivity, with the added benefit of load starting. The sand it produces meets rigorous standards for compactness, wet compression strength, and air permeability, ensuring it reaches the desired quality indices.
GS High-Efficiency Rotor Sand Mixer Composition:
1. The primary motor is ingeniously engineered to drive the reducer input via a robust European standard belt pulley, with the output shaft elegantly connected to the column through a chain coupling. The spindle's role is pivotal as it propels the crosshead to rotate counter-clockwise, ingeniously directing the scraper device to artfully push the sand into a graceful ring flow.
2. Two expertly designed rotor mechanisms are strategically mounted symmetrically on the circle's cross beam. Each rotor, driven by the main motor through a sophisticated v-belt and gear system, undergoes a second stage deceleration, leading to the counter-clockwise rotation of the sand mixing rotor. This collaboration with the scraping plate subjects the sand to a meticulously coordinated impact, shear, and friction process, achieving optimal mixing efficiency.
3. The reducer's transmission gears are crafted from large modulus alloy steel, offering a hardened and enduring lifespan. It is equipped with a magnetic oil plug to efficiently capture iron foam within the system. The sand mixer’s bottom plate is masterfully paved with faience cast stone for a smooth, wear-resistant surface. Scraper inserts are enhanced with wear-resistant carbide, and the inner liner ring is meticulously fashioned from stainless steel or high molecular polyethylene to offer superior anti-sand treatment.
4. The unloading mechanism is a testament to modern automation, featuring an automatic air unloader that completes a sand mixing cycle in an average of 3 minutes. Once the green sand is perfectly mixed, the unloading port seamlessly releases the material without any manual intervention, dramatically boosting efficiency and saving precious time.
5. The GS High-Efficiency Sand Mixer is equipped with an advanced automatic water injection system. This intelligent system includes a high-performance water pump that precisely adjusts the water injection based on the sand mixing volume. After initial installation and fine-tuning, it continues to automatically inject water according to the wet sand mixing volume of each batch, ensuring a flawless water distribution ratio for perfect wet sand consistency every time.
6. At the top cover of the GS High-Efficiency Rotor Sand Mixer, a sophisticated grid dosing device or electronic scale is in place to effortlessly automate material addition, ensuring precision with every batch. Additionally, strategically placed exhaust holes perform dual functions of efficient dust removal and effective heat dissipation, maintaining optimal conditions within the mixer.
7. The reducer is ingeniously secured to the base, permitting effortless maintenance. When repairs are necessary, simply disconnect the chain coupling and glide the main motor out from the coupling's insertion part. This design innovation allows horizontal removal of components without dismantling the column or other parts, vastly simplifying the repair process.
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