Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine: a revolutionary powerhouse for automated green sand casting workshops. Engineered to work seamlessly with green sand recycling processing equipment, it elevates the quality of green sand by efficiently eliminating iron splinters and regenerating old sand. With a high-speed cycle of 40-70 seconds per model, it offers versatile horizontal and vertical sand injection options. The mold sand boasts an impressive average hardness of HB80-90, ensuring durability and precision in every casting.
Experience the brilliance of the Removable Flask Molding Machine, expertly crafted for producing intricately cored castings with unmatched simplicity. Its sand line is elegantly minimal, requiring less investment while occupying a compact footprint. High automation and production efficiency combine for effortless operation, ease of core removal, and seamless molding and pouring processes. Ideal for automated sand casting, this machine guarantees high efficiency, consistent quality, and user-friendly operation.
Elevating precision to new heights, the hydraulic system of our machine is governed by the advanced proportional valve from Taiwan Seven Oceans. Paired with a high-resolution electronic ruler, it provides real-time tracking and positioning of the actuator. This innovative system allows precise adjustments of pressure and flow directly on the touch screen, ensuring unmatched accuracy and control.
Key Characteristics of the Removable Flask Molding Machine:
1. Simplified to perfection: With automatic one-button operation, this machine is incredibly user-friendly, eliminating the need for specialized operators and making it accessible to all.
Initiate a complete molding cycle with a single press of the start button (when core work isn't required). For core-inclusive workpieces, the program halts automatically post-selection. Once the core is set, simply press the close mold button to effortlessly complete the automated process.
2. Ingenious parting design: With both horizontal and vertical parting capabilities, the machine is free from column interference, allowing for smooth core lowering.
3. Swift template changes: Featuring a four-screw fixation system, templates can be swapped out in under five minutes, streamlining the process for molds of identical size.
4. Adjustable casting hardness: Tailor the casting hardness effortlessly to meet specific requirements, with a convenient adjustment range up to 85-90 degrees, ensuring rapid and precise configuration.
5. Versatile casting height: By adjusting the upper and lower compaction plates, different casting heights can be achieved, optimizing sand usage and enhancing production efficiency.
6. Impeccable molding accuracy: With the molding process conducted in a uniformly positioned mold board and sand box system, repeatability is maximized. Enjoy stable and efficient molding quality, driven by fully automatic control free from human intervention.
7. Uniform casting excellence: Employing a high-precision mechanical positioning system with microcomputer and position detection linkage, the machine delivers stable and reliable molding quality, free from human interference.
8. Advanced safety: Safeguarding operators with cutting-edge light curtain protection, ensuring top-notch personal safety during operation.
9. Rapid modeling: Achieve swift modeling at approximately 40 seconds per box. With intuitive touch screen parameter settings, the system offers customization for large-size models to meet specific customer demands.
10. Flexible production solutions: Whether integrated with a conveying line or functioning as a standalone unit, this machine eliminates the need for complex wiring. Users can leverage existing sand mixers and utilize a conveying belt to the sand addition port for a fully automated production setup.
11. Enhanced casting design: Boasting 100-150 reserved positions for pouring ports and air needles, this machine simplifies pouring port design, resolves ventilation issues, and significantly improves casting yield.
Composition of the Removable Flask Molding Machine:
1. Precision sand injection: Utilizing side directional air flow suspension for horizontal sand injection, the machine ensures even filling with no blockage, resulting in high-quality sand filling. Improve casting size accuracy by reducing bad sand eyes and distortion, allowing for thinner mold plates and enhancing the overall performance of simple-shaped, thin-product castings.
2. The innovative Upper and Lower Sand Injection Machine is a game-changer for foundry operations. It effectively addresses the challenge of inconsistent sand hardness caused by uniform sand distribution and eliminates sand shadows in intricate castings or those with significant casting height. This versatile machine can handle a wide array of castings, from small to large, and is adept at molding deep, hanging sand shapes. It superbly enhances dimensional accuracy while reducing collapse box occurrences, ensuring superior casting quality.
The advanced sand injection process utilizes a state-of-the-art air flow suspension bottom injection and bottom injection method. This technique allows sand to fill the type plate perpendicularly in a flowing state, ensuring uniform distribution. Such precision eradicates sand clogging and enables the stable production of complex and deep-shaped products. The result is a significant improvement in sand fill quality, a reduction in defective sand eyes, and better dimensional precision of the castings. It adapts seamlessly to various sand types, controls compaction balance to prevent type plate mold distortion and deformation, and enhances casting accuracy. This results in fewer collapse boxes and the ability to use thinner type plate molds.
3. Moulding Machine Table.
The molding process involves a securely fixed mold on the middle box for production. Its sophisticated design includes a butterfly-shaped movable plate, bottom plate, and top plate, all engineered for optimal performance.
Constructed with precision, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are crafted from QT500 ductile iron, while the lower pressure plate is made of durable high chromium alloy iron. To guarantee exceptional rigidity, numerous reinforcement bars are meticulously cast behind the five plates. The robust columns are composed of 45Cr, medium frequency tempered and hard chrome plated for enhanced durability. Equipped with heavy-duty hydraulic cylinders featuring NOK brand internal seals, and durable steel wire braided high-pressure hoses, the system withstands high pressures and temperatures. The lower box cylinder boasts four support cylinders for superior demoulding stability, and the oil-based sand pushing cylinder further enhances sand pushing consistency.
4. Pneumatic System
This machine's pneumatic system is engineered with precision, utilizing reputable Taiwan Airtac brand components. It features an air source processing triplet, pneumatic actuating element cylinder, and a pneumatic control element solenoid valve, all working in harmony to ensure optimal performance.
5. Hydraulic Pumping Station.
The sophisticated hydraulic pumping station is equipped with 5 pairs of solenoid valves, each meticulously controlling the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push type oil cylinder. Produced by Japan Oil Research, the solenoid valves and oil pumps ensure exceptional reliability. The hydraulic system pressure reaches a robust 19MPa, with a commonly used pressure of 13MPa or less. The system's pressure control leverages an oil research proportional valve, Mitsubishi PLC module, and a Mitsubishi touch screen for seamless digital regulation, allowing users to easily adjust the upper limit of 19MPa. An air-cooled radiator automatically activates when hydraulic oil exceeds 30 degrees, maintaining the system within optimal working temperatures and safeguarding hydraulic seals. Additionally, a heater in the oil tank activates when temperatures drop below 6 degrees, ceasing at 10 degrees to prevent excessive oil viscosity and ensure smooth oil flow, protecting the oil pump.
6. Control System.
The cutting-edge control system meticulously oversees pressure, speed, and temperature operations. Featuring an advanced automatic system with a Mitsubishi touch screen and PLC control, it drives hydraulic solenoid valves and coordinates with Taiwan ADATA pneumatic components to choreograph equipment actions and ensure continuous, interlocking functionality. Temperature regulation is managed with precision by an Omron thermostat, and the hydraulic system is controlled via Mitsubishi PLC with output modules and SND relays, delivering flawless performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has established itself as a beacon of excellence in the world of sand casting machinery production. Specializing in a versatile array of production lines, we master the art of green sand casting, furan resin sand casting, lost foam casting, and coated sand steel buried casting. Our commitment to innovation and quality makes us a leader in this specialized industry, continuously driving forward the standards of precision and efficiency.
Contact Us
Address: Located conveniently at the North of G204 National Road, in the vibrant Poli Town, part of the dynamic West Coast New Area of Qingdao, China. Visit us to witness our cutting-edge facilities and innovative production capabilities firsthand.
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