Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Discover the unmatched reliability and ease of maintenance of our state-of-the-art Vibrating Conveyor, designed specifically for the intricate casting process. Perfectly engineered for vibration sand transfer, screening, and feeding, this equipment ensures seamless operations, whether you’re managing vibration sand transfer, performing meticulous screening, or ensuring precise vibration feeding. Count on its robust design to deliver exceptional performance, making maintenance a breeze.
In the competitive world of foundry operations, the efficiency and reliability of your sand treatment system are pivotal. The innovative vibrating conveyor is at the forefront of transforming modern foundry workshops with its unparalleled capability to convey, screen, and feed sand with precision. In this comprehensive analysis, we delve into the technical prowess and adaptability of the vibrating conveyor, showcasing how it empowers foundry businesses to slash costs, boost efficiency, and embark on a greener operational journey. We'll explore its technical intricacies, industry adaptability, maintenance strategies, and intelligent enhancements that redefine production processes.
1. Technical principles and adaptability to casting scenarios
Harnessing high-frequency micro-amplitude vibrations generated by an advanced electromagnetic exciter, our vibrating conveyor crafts a unique directional parabolic motion, ensuring seamless sand material conveyance and precise sorting. Key advantages include:
Revolutionary Three-Dimensional Dynamic Screening: Tailored for foundry sand with particle sizes ranging from 0.15 to 1.2mm, this system adeptly adjusts vibration frequency and inclination to concurrently convey, screen, and remove impurities. Achieving an iron bean separation efficiency exceeding 99.5%, it supersedes traditional belt conveyor + drum screen setups, trimming your equipment's footprint by a remarkable 40%.
Advanced High-Temperature Resilience: Utilizing a welded 16Mn steel plate trough and ceramic lining capable of withstanding temperatures up to 400ºC and 1200ºC respectively, this design effortlessly transports high-temperature red sand (300-600ºC) at sand-falling stations, effectively mitigating sealing failures caused by thermal deformation.
Cutting-edge Intelligent Control System: Our integrated VRV controller dynamically adjusts amplitude in response to sand volume fluctuations with precision (±5% accuracy), ensuring even feeding (flow error <3%) and resolving the 'pulse sand supply' challenge inherent in traditional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrant vibrating conveyor seamlessly integrates across the five pivotal stages in the foundry workshop: sand mixing, molding, pouring, sand regeneration, and more:
Vibrating sand conveying:
Efficient Old Sand Recovery: Waste sand at the sand-falling station is transported to the regeneration system via a closed trough, minimizing dust concentration (<5mg/m³) and slashing energy consumption by an impressive 60% compared to scale conveyors.
Innovative New Sand Supply: Employing a gravity gate valve, we enable synchronized feeding across multiple sand storages, meeting diverse molding sand ratio requirements for various alloy materials like cast iron, cast steel, and aluminum alloy.
Vibration screening:
Precision Double-Layer Screening: Our upper 10 mesh layer expels large impurities, while the lower 40 mesh ensures effective sand particle sorting, achieving regenerated sand with mud content <0.8%, surpassing the GB/T 9442-2018 standard.
Sophisticated Magnetic Sorting Module: Featuring an embedded NdFeB permanent magnet with a magnetic induction intensity of ≥1200Gs, this module proficiently removes ferromagnetic impurities in molding sand, boasting a removal rate exceeding 98%.
Vibration feeding:
Precision Quantitative Feeding: Through an advanced PID closed-loop control system, our vibrating conveyor ensures sand supply accuracy of ±1kg, effectively mitigating burr defects caused by inconsistent casting compactness.
Multi-station Coordination: Equipped with distributed vibration units, it synchronously feeds the molding line, sand core machines, and paint sprayers, maintaining a beat matching error of less than 0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
Facing the challenges of high dust and heavy loads in foundry environments, our vibrating conveyor excels with an impressive 99.2% equipment availability. This is achieved through its modular design paired with cutting-edge predictive maintenance technology:
Wear-resistant reinforcement:
At the very heart of innovation, the trough's base is ingeniously lined with ultra-high molecular weight polyethylene, boasting a wear resistance index of an impressive ≥ 120. This remarkable feature ensures a longevity that is fivefold that of standard steel plates, dramatically slashing annual maintenance expenses by an astounding 70%.
Embrace the pinnacle of efficiency with our exciter, which is engineered with meticulously carburized gears and a state-of-the-art grease lubrication system, delivering an extraordinary 10,000 hours of seamless, maintenance-free operation.
Revolutionary Quick Maintenance Technology:
Ingeniously crafted, the articulated trough structure facilitates effortless single-side cover maintenance, empowering you to replace the screen in a remarkably swift time of under 30 minutes.
The brilliance of our standardized module design, which includes key components like the drive unit and shock-absorbing spring, ensures a rapid and efficient replacement of faulty parts in an astonishingly brief 15 minutes.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious legacy spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. is a pioneering force in the realm of sand casting machinery. Our extensive expertise covers a diverse array of production lines, including the cutting-edge green sand casting, innovative furan resin sand casting, state-of-the-art lost foam casting, and the specialized coated sand steel sand buried casting production line. Our commitment to quality and precision has earned us a distinguished place in the industry.
Contact Us
Address: Nestled in the strategic locale of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility stands as a testament to our unwavering dedication to excellence.
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