Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Experience cutting-edge innovation with our state-of-the-art vibrating conveyor, a pivotal asset in the casting process. This powerhouse effortlessly manages essential tasks such as vibration sand transfer, precise vibration screening, and consistent vibration feeding. Engineered for unwavering reliability and effortless maintenance, this robust equipment ensures your foundry operations remain uninterrupted and highly productive.
In the ever-evolving realm of the foundry industry, having a robust and efficient sand treatment system is crucial to achieving superior casting quality and minimizing production costs. Our vibrating conveyor stands at the forefront, redefining modern foundry workshops with its exceptional capabilities in vibrating sand conveyance, precision screening, and precise feeding. Delve into how this revolutionary technology enhances cost-effectiveness, boosts efficiency, and leads the charge towards a sustainable transformation. Unveil the technical principles fueling this revolution, discover adaptable industry strategies, and explore how intelligent maintenance management and upgrades can usher in a new era of foundry excellence.
1. Technical principles and adaptability to casting scenarios
Our vibrating conveyor harnesses the power of high-frequency micro-amplitude vibration, driven by an electromagnetic exciter to create a directional parabolic motion. With a frequency range of 50-60Hz and an amplitude of 0.5-3mm, it achieves seamless, continuous sand conveyance and precision sorting. The key advantages include:
Three-dimensional dynamic screening: Tailored for foundry sand ranging from 0.15-1.2mm in particle size, our conveyor fine-tunes vibration frequency and inclination, enabling simultaneous conveyance, screening, and impurity separation with remarkable efficiency exceeding 99.5%. It replaces traditional belt conveyor and drum screen systems, slashing equipment footprint by an impressive 40%.
High temperature resistant design: Constructed with 16Mn steel plate welded troughs (resistant up to 400ºC) and strengthened with ceramic linings (resistant up to 1200ºC), our system is adept at transporting red hot sand at temperatures between 300-600ºC, effectively reducing sealing failures caused by thermal deformation.
Intelligent control system: Equipped with an integrated VRV controller, our system dynamically fine-tunes amplitude in response to changing sand volumes (accuracy ±5%), ensuring consistent feeding uniformity (flow error <3%). This innovation effectively resolves the 'pulse sand supply' issue prevalent in traditional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrating conveyor seamlessly links all five foundational stages of foundry sand processing: sand mixing, molding, pouring, and sand regeneration, thereby driving unmatched efficiency and quality.
Vibrating sand conveying:
Old sand recovery: Waste sand from the sand-falling station is efficiently rerouted to the regeneration system via a sealed trough, keeping dust concentration <5mg/m³. This process cuts energy consumption by an astonishing 60% compared to conventional scale conveyors.
New sand supply: Utilizing a gravity gate valve, our system orchestrates precise, synchronized feeding from multiple sand storages, perfectly aligning with the required molding sand ratios for diverse alloys such as cast iron, cast steel, and aluminum alloy.
Vibration screening:
Featuring a double-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for effective sand particle sorting), our system guarantees regenerated sand with a mud content below 0.8%, far surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: Integrating an NdFeB permanent magnet with a magnetic induction intensity of ≥1200Gs, our module achieves a ferromagnetic impurity removal rate exceeding 98% in molding sand.
Vibration feeding:
Quantitative feeding: Employing PID closed-loop control, our system ensures precise sand supply accuracy of ±1kg for sand shooting machines, effectively eliminating casting burr defects caused by inconsistent compactness.
Multi-station Collaboration: Experience the seamless synergy of our distributed vibration units that synchronize feeding operations for the molding line, sand core machine, and paint sprayer. With a beat matching error minimized to less than 0.5 seconds, our system guarantees harmonious integration and coordination across all stations, optimizing efficiency and performance.
3. Reliability Design and Full Life Cycle Maintenance Strategy: Our commitment to excellence is reflected in our intelligently crafted reliability design, complemented by a comprehensive full life cycle maintenance strategy that ensures enduring performance and sustained operational excellence.
Masterfully engineered for the demanding high dust and heavy load environments typical of foundry workshops, our vibrating conveyor boasts an exceptional equipment availability rate of 99.2%. This remarkable achievement is realized through a robust modular design and state-of-the-art predictive maintenance technology, ensuring unparalleled reliability and efficiency.
Wear-Resistant Reinforcement: Experience extraordinary durability with our innovative reinforcements.
Our trough is enhanced with a bottom lining of ultra-high molecular weight polyethylene, showcasing a wear resistance index of ≥ 120. This advancement delivers durability that is five times greater than traditional steel plates, dramatically reducing annual maintenance costs by an outstanding 70%.
Our exciter is meticulously designed with cutting-edge carburized gears and an innovative grease lubrication system, enabling an astounding 10,000 hours of maintenance-free operation. This offers unparalleled reliability and peace of mind, ensuring your operations remain uninterrupted and efficient.
Effortless Maintenance Technology: Revolutionize your maintenance procedures with our advanced solutions.
Discover the future of maintenance with our cutting-edge articulated trough design, which allows for effortless single-side cover maintenance. This revolutionary design enables screen replacement in under 30 minutes, enhancing efficiency and minimizing downtime.
The sophisticated standardized module design, featuring components like the drive unit and shock-absorbing spring, guarantees rapid and seamless replacement of faulty parts in just 15 minutes, ensuring your operations remain smooth and uninterrupted.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year journey, Qingdao Sanzhuji Technology Co., Ltd. proudly stands as a beacon of excellence, specializing in the creation of top-tier sand casting machinery. Our comprehensive array of products includes: cutting-edge green sand casting production lines, innovative furan resin sand casting production lines, sophisticated lost foam casting production lines, and expertly engineered coated sand steel sand buried casting production lines.
Contact Us
Address: Gracefully positioned at the North of G204 National Road, located in Poli Town within the vibrant West Coast New Area of Qingdao, China.
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