Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
The Vibrating Conveyor: An Essential Component for Efficient Casting
In the realm of foundry, the prowess of your sand treatment system is a make-or-break factor for casting quality and cost efficiency. At the heart of this process is our innovative vibrating conveyor—a marvel of engineering that redefines modern foundry workshops. By masterfully handling sand through conveying, screening, and feeding, this conveyor delivers transformative enhancements. Explore in this comprehensive analysis how it empowers foundry companies to trim costs, elevate efficiency, and transition to greener practices by examining technical principles, industry adaptability, maintenance strategies, and intelligent enhancements.
1. Technical Principles and Adaptability in Casting Environments
Harnessing electromagnetic exciters, the vibrating conveyor embarks on a high-frequency micro-amplitude dance (50-60Hz, 0.5-3mm) to transport and sort sand with precision. Its directional parabolic motion unlocks continuous and exact sand management. Here are its key advantages:
Three-Dimensional Dynamic Screening: For the meticulous handling of foundry sand (0.15-1.2mm), adjust vibration frequency and slope to achieve simultaneous transport, screening, and impurity removal (iron bean separation efficiency exceeds 99.5%), effectively substituting the traditional belt conveyor + drum screen setup while slashing equipment footprint by 40%.
High Temperature Resilience: Featuring a 16Mn steel plate welded trough (withstanding 400ºC) and ceramic lining (withstanding 1200ºC), it effortlessly transports high-temperature red sand (300-600ºC) at the sand-falling station, preventing sealing failures due to thermal deformations.
Intelligent Control System: With the integrated VRV controller, the system dynamically adjusts amplitude based on sand volume fluctuations (accuracy ±5%), ensuring uniform feeding (flow error <3%) and resolving the 'pulse sand supply' issue prevalent in traditional pneumatic systems.
2. Comprehensive Solutions for Casting Sand Processing
The Vibrating Conveyor: Seamlessly Integrating the Five Core Processes of Foundry Workshops
Innovative Vibrating Sand Conveying:
Old Sand Recovery: Efficiently delivers waste sand from the sand-falling station to the regeneration system through a closed trough (dust concentration <5mg/m³), slashing energy use by 60% compared to scale conveyors.
New Sand Supply: Featuring a gravity gate valve to enable synchronized feeding from multiple sand storages, it expertly meets the diverse molding sand ratio requirements for various alloys (cast iron, cast steel, aluminum alloy).
Advanced Vibration Screening:
Double-Layer Screen Design: The upper 10 mesh removes large debris, while the 40 mesh below expertly sorts sand particles, ensuring regenerated sand's mud content remains <0.8%—exceeding GB/T 9442-2018 standards.
Magnetic Sorting Module: Utilizing NdFeB permanent magnets (magnetic induction intensity ≥1200Gs), this module efficiently removes ferromagnetic impurities from molding sand (removal rate >98%).
Precision Vibration Feeding:
Quantitative Feeding: Employing PID closed-loop control, precision in sand supply for the sand shooting machine is ±1kg, effectively eliminating burr defects caused by inconsistent casting compactness.
Multi-Station Coordination: Distributed vibration units enable synchronized feeding across the molding line, sand core machine, and paint sprayer, achieving beat matching with an error margin of <0.5 seconds.
3. Reliability Design and Full Life Cycle Maintenance Strategy
Under the challenging conditions of high dust and load typical of foundry workshops, our vibrating conveyor shines with 99.2% equipment availability, achieved through a modular design and advanced predictive maintenance technology:
Wear-Resistant Reinforcement:
Experience unparalleled durability with Qingdao Sanzhuji Technology Co., Ltd.'s Turnkey Mould Conveyor Service. By incorporating ultra-high molecular weight polyethylene lining at the bottom of the trough (boasting a wear resistance index of ≥ 120), enjoy an extraordinary lifespan that is 5 times longer than typical steel plates. This revolutionary design reduces your annual maintenance costs by an impressive 70%!
Our cutting-edge exciter is designed with carburized gears and a sophisticated grease lubrication system. This innovation ensures outstanding performance, allowing for a remarkable 10,000 hours of operation without the need for maintenance, maximizing productivity and minimizing downtime.
Revolutionary Quick Maintenance Technology:
Thanks to the ingenious articulated trough structure, maintenance is a breeze! With single-side cover access, you can replace the screen in less than 30 minutes, dramatically reducing downtime and keeping operations running smoothly.
Our forward-thinking standardized module design, which includes components such as the drive unit and shock-absorbing spring, allows for quick and effortless replacement of faulty parts. This efficient system ensures that any necessary repairs can be completed in just 15 minutes, optimizing your workflow and minimizing interruptions.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Renowned for our expertise in sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. excels in offering a diverse array of production lines tailored for the sand casting industry. Our offerings include the highly efficient green sand casting production line, the robust furan resin sand casting production line, the innovative lost foam casting production line, and the specialized coated sand steel sand buried casting production line. Proudly operating for 14 years, we are dedicated to advancing the craft of sand casting.
Contact Us
Address: Strategically located at the North of G204 National Road, Poli Town, in the vibrant West Coast New Area of Qingdao, China, our facility is positioned to serve both local and international markets efficiently.
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