Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Our state-of-the-art Vibrating Conveyor is engineered to revolutionize the modern casting process, excelling in the seamless transfer, meticulous screening, and precise feeding of vibration sand. Its robust design ensures unparalleled reliability and effortless maintenance, making it an indispensable asset in any casting environment.
In the dynamic foundry industry, the unwavering stability and superior efficiency of the sand treatment system are pivotal in dictating the excellence and cost-effectiveness of castings. At the heart of this process, our vibrating conveyor stands as a beacon of innovation, redefining the production workflows in contemporary foundry workshops. With its exceptional capabilities in vibrating sand conveyance, precise screening, and controlled feeding, it offers indispensable technical support. This article delves deep into the pivotal role of the vibrating conveyor in enabling foundry enterprises to achieve remarkable cost efficiency, enhanced productivity, and a sustainable transformation by exploring its technical underpinnings, industry adaptability, maintenance strategies, and intelligent upgrades.
1. Technical principles and adaptability to casting scenarios
Harnessing the power of high-frequency micro-amplitude vibrations (50-60Hz frequency, 0.5-3mm amplitude) via a cutting-edge electromagnetic exciter, our vibrating conveyor propels the conveying trough into a precise parabolic motion path. This innovation ensures the continuous and accurate transportation and sorting of sand materials, boasting core advantages such as:
Three-dimensional dynamic screening: Tailored for foundry sand (0.15-1.2mm particle size), our system fine-tunes vibration frequency and inclination to simultaneously execute conveying, screening, and impurity elimination. Achieving an iron bean separation efficiency exceeding 99.5%, it supremely substitutes the conventional belt conveyor-drumscreen arrangement, significantly reducing the equipment footprint by 40%.
High temperature resistant design: Constructed with a resilient 16Mn steel plate trough (withstanding temperatures up to 400ºC) and fortified with ceramic lining (resistant up to 1200ºC), it effortlessly handles high-temperature red sand (300-600ºC) directly at the sand-falling station, eliminating failures from thermal deformation.
Intelligent control system: Featuring an integrated VRV controller, it dynamically adjusts amplitude in response to sand volume fluctuations (accuracy ±5%), ensuring uniform feeding (flow error <3%) and resolving the traditional 'pulse sand supply' issues of pneumatic systems.
2. Full process solution for casting sand processing
The vibrating conveyor seamlessly integrates into five critical sand processing stages within foundry workshops: sand mixing, molding, pouring, sand regeneration, and more:
Vibrating sand conveying:
Old sand recovery: The system transports waste sand from the sand-falling station to the regeneration unit through a sealed trough (dust concentration <5mg/m³), cutting energy consumption by 60% compared to scale conveyors.
New sand supply: Utilizing a gravity gate valve, it enables synchronized feeding from multiple sand storages, accommodating diverse alloy material molding sand ratios (cast iron/cast steel/aluminum alloy).
Vibration screening:
Double-layer screen design (upper layer with 10 mesh for large impurity removal, lower layer with 40 mesh for sorting effective sand particles) reduces the mud content of regenerated sand to <0.8%, surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: With an embedded NdFeB permanent magnet (magnetic induction intensity ≥1200Gs), it efficiently extracts ferromagnetic impurities from molding sand, boasting a removal rate exceeding 98%.
Vibration feeding:
Quantitative feeding: Employing PID closed-loop control, it achieves a sand supply accuracy of ±1kg for sand shooting machines, effectively preventing burr defects from uneven casting compactness.
Multi-station collaboration: Using distributed vibration units, it synchronously feeds the molding line, sand core machine, and paint sprayer, maintaining a beat matching error of <0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
In the demanding foundry environment characterized by high dust and heavy loads, our vibrating conveyor achieves a remarkable 99.2% equipment availability. This is accomplished through a forward-thinking modular design and proactive predictive maintenance technology:
Wear-resistant reinforcement:
Our state-of-the-art trough is lined with ultra-high molecular weight polyethylene, boasting an incredible wear resistance index of 120 or more. This superior lining lasts an impressive five times longer than standard steel plates, slashing annual maintenance costs by a remarkable 70%!
Our advanced exciter is engineered with carburized gears and a sophisticated grease lubrication system, delivering an astounding 10,000 hours of maintenance-free performance. Experience seamless operation like never before.
Revolutionary Quick Maintenance Technology:
Featuring an innovative articulated trough design, our system allows for single-side cover maintenance. Impressively, screen replacement is streamlined to take less than 30 minutes, optimizing your operational efficiency.
The ingenious standardized module design, including components like the drive unit and shock-absorbing spring, ensures that replacing faulty parts is a breeze, achievable in a mere 15 minutes.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive 14-year legacy, Qingdao Sanzhuji Technology Co., Ltd. stands as a beacon of excellence in the realm of sand casting machinery. Our expertise encompasses a wide array of state-of-the-art production lines, including green sand, furan resin, lost foam, and coated sand steel sand buried casting systems. Each line is meticulously crafted to ensure unparalleled quality and precision, making us a trusted leader in the industry since our inception.
Contact Us
Address: Nestled in the strategic hub of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our headquarters serves as the epicenter of innovation and excellence, designed to facilitate seamless operations and unparalleled customer service.
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