Expert Guidance for Furan Resin Sand Inert Vibrating Shakeout Solutions

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: L12
• Sand Core Type: Resin Sand Core
• Application: Machinery Parts
• Machining: M/C Machining
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-After-Sales Servicesite Guidance Insta
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50pieces/Year

Product Description

Product Parameters

Model	Rated load:T	Excitation force:KN	Countertop Size:mm	Motor power:Kw
L123	3	2×50	2010×1850	2×3.7
L125	5	2×75	2750×1850	2×5.5
L1210	10	2×140	2790×1990	2×9.5
L1215	15	4×100	3000×2000	4×7.5
L1220	20	4×140	3400×2800	4×9.5

Detailed Photos

Product Description

Delve into the intricacies of our cutting-edge dual vibration motor self-synchronous anti-vibration equipment, renowned for its technical excellence.
I. Impeccable Design of Dual Vibration Motor Self-Synchronous System
Explore the revolutionary Principle of Self-Synchronous Technology
Our dual vibration motor self-synchronous system ingeniously employs a dual control mode, integrating electromagnetic coupling and mechanical linkage, for unparalleled precision. Real-time monitoring of motor operations is achieved through a highly accurate phase detection module (±0.5° phase difference). Upon detecting any phase discrepancies, the PLC control system swiftly adjusts motor speed via the inverter within a lightning-fast 0.1-second timeframe, ensuring the two eccentric blocks consistently maintain a perfect 180° symmetrical excitation angle. This dynamic balancing technology achieves an exceptional amplitude fluctuation rate of ≤2% across a frequency spectrum of 30-100Hz, exceeding the traditional single motor system's vibration efficiency by an impressive 40%.
Advanced Anti-Interference Circuit Design
Our system boasts a robust, triple redundant circuit configuration featuring a main control DSP chip, backup ARM processor, and mechanical overload protection. Utilizing military-grade connectors compliant with MIL-DTL-38999 standards, we guarantee signal transmission stability, maintaining an impressive 99.99% synchronization reliability even in ambient temperatures ranging from -40ºC to 85ºC. The specially engineered anti-electromagnetic interference shielding layer is adept at resisting formidable electric field interferences of up to 10kV/m, specifically designed for challenging industrial environments like arc welding workshops.


2. Special Welding Structure for Dynamic Load
Expert Material Selection and Processing Technology
The main frame is crafted from Q345B low-alloy, high-strength steel plate with a thickness ranging from 12-30mm. Following CNC plasma cutting, it undergoes a meticulous multi-stage heat treatment process:
Undergoes 880ºC normalizing treatment to effectively eliminate rolling stresses.
Tempered at 620ºC to bolster toughness, achieving an impact energy of ≥47J.
Laser surface quenching yields a hardening layer of 2mm depth with an impressive hardness of HRC55.
Our welding process employs a sophisticated multi-layer and multi-pass methodology. Each weld undergoes rigorous 100% ultrasonic flaw detection, adhering to EN ISO 17635 standards. Key nodes feature an X-shaped groove design, complemented by ER70S-6 welding wire (AWS A5.18 standard), ensuring weld strength surpasses 95% of the parent material.
Dynamic Mechanical Optimization for Peak Performance
The frame undergoes modal optimization via ANSYS finite element analysis. Within the excitation frequency range of 30-500Hz:
The first-order natural frequency is meticulously designed to be 2.5 times the operating frequency, typically 75Hz.
The maximum equivalent stress is meticulously controlled within 60% of the material's yield strength.
Achieves reduced vibration transmissibility of 0.05, ensuring base vibration attenuation of 95%.


3. Embedded Tenon and Groove Motor Installation System
Mechanical Interlocking Structure for Enhanced Stability
The vibration motor installation utilizes a dovetail tenon-slide structure with tolerance fit H7/g6 and a high-strength polyurethane cushion (Shore hardness 90A). The tenon surface is micro-arc oxidized (film thickness 50μm, microhardness HV1200), enduring over 20,000 hours of rigorous reciprocating friction under 50Hz/5mm amplitude conditions.
Innovative Quick Maintenance Design
The maintenance channel is ingeniously equipped with a hydraulic auxiliary lifting device, boasting a maximum lifting force of 5 tons. This, combined with a guide pin positioning system, facilitates motor replacement within a swift 30 minutes. The cable interface features an IP68-level quick-connect connector, aligning with the IEC 60529 standard, allowing maintenance operations in heavy rain conditions.


4. Low-Height Modular Architecture for Efficient Space Utilization
Ingenious Compact Layout
With precision engineering, the equipment's height is meticulously maintained within a range of 1.2-1.8 meters. Thanks to the horizontally opposed motor layout, the center of gravity is expertly lowered, enhancing stability. The box-section beam structure, boasting a section coefficient of ≥180cm³, achieves a remarkable 40% reduction in height compared to conventional designs, all while maintaining the same robust load-bearing capacity. Further enhancing adaptability, the system is outfitted with hydraulic leveling legs, offering an adjustment range of ±50mm to seamlessly accommodate foundation inclinations of up to 3°.
Tailor your experience with our customizable configuration, designed to meet your specific needs and preferences.
Discover versatility in vibration modes with options for linear, elliptical, or a three-dimensional composite vibration, effortlessly achieved by adjusting the angle of the eccentric block.
Experience dynamic control with an excitation range that is continuously adjustable from 5 to 200kN, powered by a sophisticated multi-stage eccentric block group.
Ensure safety and reliability with our standard IP54 protection level, and for enhanced protection, opt for the explosion-proof Ex d IIC T4 variant.
Elevate your operational efficiency with intelligent monitoring, featuring an optional vibration spectrum analysis module with a 0-10kHz sampling rate, designed for real-time analysis of 18 critical parameters, including bearing temperature and winding insulation.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

With an impressive legacy spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. has established itself as a leader in the realm of sand casting machinery. Our expertise lies in the meticulous craftsmanship of diverse casting production lines. From the traditional green sand casting production line to the innovative furan resin sand casting production line, and further to the avant-garde lost foam casting production line and the uniquely efficient coated sand steel sand buried casting production line, each of our offerings is a testament to our commitment to excellence and cutting-edge technology.

Contact Us

Address: Nestled beautifully North of G204 National Road, in the industrious Poli Town within the vibrant West Coast New Area of Qingdao, China