Product Parameters
| Model |
Individual workpiece weight:Kg |
Drum load:Kg |
Efficiency of production:T/H |
End Plate Diameter:mm |
Rotational speed of end plate:R/min |
Shot Blast Machine Models |
Shot peening capacity:Kg/min |
Motor power:Kw |
| 15GN |
80-100 |
1000-1500 |
10-15 |
1100 |
3 |
Q038 |
1×480 |
50 |
| 28GN |
100-150 |
1500-3000 |
15-20 |
1250 |
2 |
Q038 |
2×380 |
65 |
Detailed Photos
Product Description
Tracked Shot Blasting Machine: An innovative solution offering dual-mode selection of rubber and metal tracks, tailored for the intelligent and seamless surface treatment of small to medium-sized workpieces. This cutting-edge technology ensures an unmatched level of precision and efficiency.
In industries such as casting, forging, and automotive parts, the surface treatment of small and medium-sized workpieces is often hindered by three key challenges: numerous cleaning dead corners, potential damage to workpieces, and noise pollution. The tracked shot blasting machine has revolutionized the industry with its unprecedented 100% surface cleaning coverage and an impressive 60% reduction in noise. Thanks to its dual-mode rubber/metal track design and intelligent shot blasting control technology, it has emerged as the go-to equipment for multi-variety, small-batch production. Dive into this article for an in-depth analysis of track selection logic, a comprehensive comparison of technical parameters, and explore over 20 industry application scenarios. This full-link guide is crafted to assist enterprises in everything from process adaptation to cost optimization.
1. Core Technical Advantages of the Tracked Shot Blasting Machine
Dual-Mode Track Design: A meticulous adaptation crafted for both rubber and metal tracks, ensuring precision and versatility.
Rubber Track:
Material Characteristics: Engineered with high-strength, wear-resistant rubber (Shore hardness 70-80°), featuring an elastic modulus of 5-8MPa. This sophisticated material absorbs 90% of impact forces, effectively preventing scratches on delicate metals like copper and aluminum.
Noise Reduction Performance: Operates at a whisper-quiet noise level of ≤75dB, significantly lower than metal tracks (≥90dB), adhering to GB 12348-2008 environmental protection norms.
Applicable Scenarios: Ideal for precision castings, springs, bearings, and other collision-sensitive workpieces. It excels in mixed production environments with multiple varieties.
Metal Track:
Material Characteristics: Forged from manganese steel with a hardness of HRC50-55, offering triple the wear resistance. Perfectly suited for processing robust workpieces like cast iron and forged steel, accommodating unit weights of up to 150kg.
Structural Advantages: Designed with a robust chain plate that provides superior load-bearing capacity, capable of withstanding high-intensity impacts at shot blasting speeds of 85m/s.
2. Intelligent Shot Blasting System (Compliant with ISO 11124-3 Standard)
Three-Speed Shot Blasting: Adjustable speeds of 75/80/85m/s offer versatility for workpieces of varying hardness, ranging from 75m/s for aluminum alloy to 85m/s for cast steel.
BE Type Separator: Ensures a shot recovery rate of ≥98% and waste sand discharge purity >95%, effectively reducing abrasive loss by 40%.
Pulse Bag Dust Removal: Achieves an emission concentration of <5mg/m³, exceeding GB 16297-2023 standards by 50%, thereby supporting green factory certification.
3. Application Scenarios and Selection Formulas for Six Major Industries
Automotive Parts Industry:
Gear Surface Strengthening: Employing metal tracks and steel shot (S550), with a shot blasting intensity of 0.25mmA, significantly enhances fatigue life by threefold.
Aluminum Alloy Die Casting Cleaning: Utilizes rubber tracks and glass beads (Φ0.3mm) to achieve a roughness of Ra1.6, ensuring a qualified rate of 99.9%.
Precision Casting Field:
Copper Valve Body Descaling: Employs rubber tracks and ceramic sand, achieving a processing efficiency of 25 pieces/hour with zero scratches.
Stainless Steel Casting Polishing: Utilizes metal tracks and stainless steel shot to achieve a glossiness level of G60 (ISO 8503).
Electronic Components Industry:
Spring Stress Relief: Utilizes rubber tracks and nylon abrasive to ensure deformation remains <0.05mm, while enhancing elastic modulus consistency by 20%.
Selection Calculation Formula:
Track Length = Maximum Workpiece Length × 1.2 (Safety Factor)
To determine the optimal number of shot blasters required, calculate using the formula: workpiece surface area (m³) x shot density (200-300kg/m³·h) / single shot blaster processing capacity. This ensures precision and efficiency tailored to your production needs.
4. Revolutionary Technological Advancements and Proactive Maintenance Strategies for Rubber Tracks
Innovative Three-layer Composite Structure Design:
Surface Layer: Crafted with high wear-resistant rubber boasting a thickness of 8-10mm, this layer exhibits outstanding durability with a Mohs wear rate of less than 0.01g per cycle, ensuring longevity and wear resistance.
Middle Layer: Reinforced with a robust polyester fiber layer, offering an impressive tensile strength of ≥200MPa to withstand rigorous operational demands.
Bottom Layer: Engineered with an anti-slip texture, this layer delivers a friction coefficient of 0.6-0.8, effectively preventing workpiece slippage and enhancing operational safety.
Comprehensive Life Extension Plan:
Regular Track Flipping: By flipping the track every 500 hours, you ensure consistent wear, maximizing the track's lifespan and efficiency.
Elasticity Testing Protocol: Employ a Shore hardness tester for monthly assessments. Replace the track if hardness diminishes by more than 10° to maintain optimal performance.
Innovative Quick Replacement Technology:
Efficient Modular Splicing Design: This user-friendly design allows a single individual to replace the track within a mere 30 minutes, significantly faster than the traditional 2-hour duration required for metal tracks.
5. Strategic Enhancement and Modernization Path for Metal Tracks
Advanced Surface Treatment Technology:
Tungsten Carbide Coating: Elevate hardness to HRC65, substantially extending track life to an impressive 8000 hours, ensuring durability and cost-efficiency.
Cost-effective Laser Cladding Repair: Significantly reduce repair costs of worn components by 60%, enhancing overall lifecycle management.
Innovative Noise Reduction Solutions:
Damping Sandwich Design: Integrate a rubber layer between chain plates to achieve a remarkable 15dB noise reduction, creating a quieter work environment.
Conclusion: Four Critical Elements for Optimal Track Selection
Material Compatibility: Opt for rubber tracks when handling soft metals or precision parts, and choose metal tracks for hard, heavy-duty applications to ensure the best performance.
Environmental Compliance: Prioritize equipment that adheres to emissions and noise standards, with dust emissions under <5mg/m³ and noise levels ≤85dB.
Cost-effectiveness: Rubber tracks present a comprehensive operational and maintenance cost advantage, being 40% more economical compared to metal tracks, enhancing budget management.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive 14-year legacy in the industry, we at Qingdao Sanzhuji Technology Co., Ltd. proudly stand as specialists in the art of sand casting machinery production. Our expertise encompasses a diverse array of leading-edge production lines, including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting production lines, each designed to elevate your manufacturing processes to unparalleled heights.
Contact Us
Address: Situated in the strategic location of North of G204 National Road, Poli Town, within the dynamic West Coast New Area of Qingdao, China.
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