Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a cutting-edge solution tailored for high-tech automated green sand casting workshops. This state-of-the-art machine is a perfect companion to green sand recycling processing equipment, ensuring the highest quality green sand by meticulously removing impurities like iron splinters from old sand. It also regenerates old sand with incredible efficiency, processing models at an impressive rate of 40-70 S/model. The process is distinctly divided into horizontal and vertical sand injections, achieving an average mold sand hardness of HB80-90, setting new standards for precision and quality.
The Removable Flask Molding Machine is ingeniously designed for crafting complex core castings with simplicity in sand lines. It demands minimal investment, fits into compact spaces, and boasts a high degree of automation. This machine redefines efficiency with its high production capabilities, user-friendly operation, and seamless core removal process. The molding and pouring processes are optimized for excellence, making it the ideal choice for automatic casting sand molding with unmatched efficiency, remarkable stability, and straightforward operation.
Our hydraulic system, powered by Taiwan Seven Oceans' advanced proportional valve, is a marvel of engineering precision. It features a high-resolution electronic ruler for real-time actuator tracking and positioning, enabling precise adjustments of system pressure and flow via a sophisticated touch screen interface. This ensures unparalleled control and accuracy, elevating your molding processes to new heights.
Characteristics of the Removable Flask Molding Machine:
1. Experience seamless operation with our automatic one-button control, designed for ease of use and understanding. It eliminates the need for specialized workers, making it accessible to all skill levels.
Each molding cycle is streamlined, requiring just a single press of the start button (when operating without a core). For workpieces requiring core integration, the program intelligently halts for core placement, and upon completion, pressing the close mold button triggers automatic program completion.
2. Our innovative design features horizontal and vertical parting without column obstructions, facilitating easy core lowering, and enhancing operational efficiency.
3. Template installation is a breeze with our four-screw fixation system, allowing replacements within a mere five minutes, perfect for adapting to molds of the same size with ease.
4. Casting hardness is fully adjustable to meet diverse casting requirements, with a simple parameter adjustment system enabling rapid changes up to a hardness of 85-90 degrees, ensuring flexibility and convenience.
5. Our design offers adjustable casting height, ensuring sand conservation. The upper and lower compaction plates are customizable, allowing for varied casting heights while optimizing material usage.
6. Molding accuracy is guaranteed with our uniformly positioned mold board and sand box system, delivering high repeatability. The entire molding process is fully automated, devoid of human interference, assuring stable and efficient quality.
7. Enjoy unwavering casting quality with our high-precision mechanical positioning system, microcomputer integration, and position detection linkage. This fully automated control process ensures stable and reliable molding quality, free from human error.
8. Our advanced light curtain protection system offers enhanced safety measures, ensuring the utmost personal safety for operators.
9. Achieve rapid modeling speeds of approximately 40 seconds per box, with a user-friendly touch screen and convenient parameter setting. Customization for large-size models is available to meet specific customer requirements.
10. Versatility is key with options for conveyor line integration or standalone production. The machine's simplified wiring requirements allow customers to utilize existing sand mixers, complemented by a conveyor belt leading to the machine's sand addition port, enabling fully automated production.
11. With 100-150 reserved positions for pouring ports and air needles, the machine facilitates innovative pouring port design, effectively addressing ventilation issues and improving casting yields significantly.
Composition of the Removable Flask Molding Machine:
1. Our horizontal sand injection system features side directional air flow suspension for even filling, eliminating sand blockages, and ensuring high-quality sand filling. This innovation minimizes defects and enhances casting size accuracy, ideal for simple shapes and thin sand thickness products. Compaction balance control prevents mold distortion, improves casting size precision, reduces box collapse, and allows the use of thinner mold plates, pushing the boundaries of precision and durability.
2. Elevate your casting experience with our Upper and Lower Sand Injection Machine! Addressing the long-standing challenge of inconsistent sand hardness from uniform sand distribution, this innovative solution eliminates sand shadows in complex or high casting height applications. It's versatile, perfectly suited for a diverse range of small, medium, and large castings. Even type plates with deep hanging sand shapes can be effortlessly molded, reducing the need for a collapse box and enhancing the dimensional precision of your castings.
Our advanced sand injection technology uses air flow suspension bottom injection, ensuring sand fills the type plate perpendicular and in a flowing state, achieving uniformity. This innovation prevents sand clogging, allowing for stable production of deeper and more intricate products. By improving sand filling quality, reducing the incidence of sand eyes, and boosting casting accuracy, it adapts seamlessly to various sand types. Compaction balance control prevents mold distortion, further elevating casting accuracy. This also reduces the need for a collapse box and accommodates the use of thinner type plate molds.
3. Moulding machine table: A centerpiece of precision and efficiency.
The molding magic begins with the mould securely affixed to the middle box, enabling seamless production. Our innovative butterfly-shaped movable plate, bottom plate, and top.
Crafted to perfection, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are constructed from robust QT500 ductile iron, while the lower pressure plate is made from high chromium alloy iron. Exceptional rigidity is ensured through numerous reinforcement bars cast behind these plates. The columns, made from 45Cr, are medium frequency tempered and hard chrome plated. Our hydraulic cylinders, featuring NOK brand internal seals, are heavy-duty, and the steel wire braided high-pressure hoses resist both high pressure and temperature. With 4 support cylinders, the lower box cylinder significantly enhances demoulding stability, while the oil-based sand pushing cylinder further stabilizes sand pushing.
4. Pneumatic system: Precision and reliability in every component.
Engineered for excellence, our pneumatic system boasts components from the renowned Taiwan Airtac brand, including an air source processing triplet, pneumatic actuating element cylinder, and pneumatic control element solenoid valve, ensuring seamless operation.
5. Hydraulic pumping station: The heart of smooth operation.
Our state-of-the-art pump station is equipped with 5 pairs of solenoid valves, each meticulously controlling the actions of the main, lower box, upper box, upper platen, and push type oil cylinders. Utilising Japan oil research technology, both the solenoid valves and oil pump are top-tier, maintaining a hydraulic system pressure of 19MPa, with a commonly used range of 13MPa or less. Proportional valves from oil research, coupled with a Mitsubishi PLC module and touch screen, enable precise digital control. Simply enter numbers on the touch screen to adjust, with an upper limit of 19MPa. An air-cooled radiator activates when hydraulic oil exceeds 30 degrees, ensuring optimal working temperatures and protecting hydraulic seals. A heater within the hydraulic oil tank activates below 6 degrees and stops above 10 degrees, preventing high viscosity that could harm the oil pump.
6. Control system: Where advanced technology meets intuitive command.
Our cutting-edge control system oversees pressure, speed, and temperature operations with precision. It features a Mitsubishi touch screen and PLC to drive hydraulic solenoid valves and the Taiwan ADATA pneumatic system, ensuring seamless equipment action and interlocking functionality. Temperature control is expertly managed by an Omron thermostat, while the hydraulic system is predominantly controlled via Mitsubishi PLC, output modules, and SND relays, epitomizing control excellence and operational fluidity.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a steadfast dedication to innovation and quality, we specialize in crafting state-of-the-art sand casting machinery. Our extensive range includes green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Proudly celebrating over 14 years of excellence, Qingdao Sanzhuji Technology Co., Ltd. continues to lead the industry with unparalleled expertise.
Contact Us
Address: Situated conveniently at the North of G204 National Road, in the bustling Poli Town within the thriving West Coast New Area of Qingdao, China, our location is perfectly poised to serve both local and international clients with ease.
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