Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
Our state-of-the-art blast rooms are meticulously engineered for the treatment of large or high-value components that demand precision beyond the reach of conventional automated blasting systems. These innovative spaces feature nozzle manipulators that effortlessly perform automated surface blasting, while allowing for manual intervention in hard-to-reach areas, ensuring unparalleled flexibility and a reduction in the need for numerous blast operators.
Within the protective confines of the blast room, operators are safeguarded throughout the blasting process. Equipped with advanced protective gear, including specialized clothing and helmets, they are shielded from abrasive impacts. Moreover, our helmets are integrated with a ventilation system that delivers a continuous supply of fresh air, ensuring a safe and comfortable working environment.
In the sophisticated realm of high-end manufacturing, such as the aerospace and rail transit sectors, the surface treatment of expansive components like aircraft exteriors and high-speed rail structures presents formidable challenges of intricate cavity cleaning and heightened processing efficiency. Our pioneering intelligent sandblasting room system surmounts these challenges with a staggering 300% boost in processing efficiency and a 40% reduction in abrasive use. This achievement is made possible by the harmonious collaboration of cutting-edge six-axis robotic arm automation and refined manual finishing. This comprehensive article delves into the core technical architecture, robust safety protection mechanisms, and over 20 industry-specific applications of our sandblasting system. We provide a holistic service solution encompassing every phase, from process design to equipment integration and personnel training.
Technical breakthrough and operation logic: Revolutionizing surface treatment through human-machine synergy
Our sandblasting room system masterfully harmonizes quality with efficiency via intelligent path planning and a sophisticated dual-mode operational framework:
1. Automated sandblasting unit
Six-axis robotic arm configuration:
With a repeat positioning accuracy of ±0.05mm, this advanced configuration excels on complex curved surfaces with radii exceeding 5mm;
Enhanced by a pressure feedback spray gun (operating at 0.6-0.8MPa), it facilitates real-time abrasive flow adjustments with an impressive accuracy of ±3%.
Intelligent trajectory planning:
Employing 3D scanning and modeling (with an accuracy of 0.1mm), it devises sandblasting paths boasting a coverage rate exceeding 99.5%;
For deep cavities, a 45° incident angle combined with spiral propulsion dramatically boosts processing efficiency.
Manual finishing operation area:
The manual intervention scope targets robotic blind spots (e.g., bolt holes with diameters less than 10mm) and uniquely challenging corners.
Human-machine collaboration safety protocol:
An electronic fence (offering a detection precision of 5mm) ensures the robotic arm decelerates to 15% speed within a 1m radius;
Emergency braking initiates in under 0.3 seconds, conforming to the EN ISO 13855 standard.
Core module and safety protection system
Abrasive circulation system (aligned with OSHA 1910.94 standards):
2. Three-level recovery device:
The primary cyclone separation stage achieves an 85% recovery rate for particles larger than 150μm;
The secondary magnetic separation stage enhances iron-based abrasive recovery to 98%;
The tertiary vibration screening stage ensures precision with an accuracy of ± 20μm.
Abrasive mixing ratio control:
By automatically adjusting the new material input, maintaining a proportional error below 3%, we guarantee consistent surface quality.
3. Personnel protection system:
A-level protective equipment:
Our EN 12941 certified helmets provide positive pressure air supply exceeding 170L/min;
Comprehensive protective clothing meets EN ISO 13982-1 standards, offering level 5 wear resistance.
Environmental monitoring system:
Utilizing laser scattering principles, it monitors dust concentration with an accuracy of ±0.1mg/m³;
An automatic interlock triggers emergency oxygen supply when oxygen levels drop below 19.5%.
4. Dust removal and purification unit:
Cartridge Dust Collector: Offering an impressive filtration efficiency of 99.99%, our dust collectors ensure emissions remain incredibly low at less than 1mg/m³, safeguarding the environment and your personnel.
Revolutionary Intelligent Dust Cleaning Mode: Harness the power of pulse backwash which activates when the pressure difference exceeds 1500Pa, significantly slashing energy consumption by an impressive 30%.
5. Six Major Directions for Technical Upgrades:
Advanced Digital Twin System:
Experience real-time mapping of sandblasting room operations, with predictive maintenance accuracy soaring beyond 85%, ensuring smooth and uninterrupted operations.
Effortless Cloud Storage: All process parameters are stored in the cloud, enabling seamless one-click access to historical solutions for enhanced efficiency.
Pioneering Green Energy-Saving Technology:
Efficient Waste Abrasive Regeneration: With a remarkable increase in ceramic sand cycles from 15 to 30, our regeneration device achieves unparalleled sustainability.
Innovative Heat Recovery Module: Harness the power of 80ºC exhaust gas to preheat fresh abrasives, achieving a 12% energy savings and reducing your carbon footprint.
Cutting-Edge AI Visual Inspection:
Utilizing a high-precision camera with 5μm resolution, our system automatically assesses cleanliness according to SSPC-VIS 1, ensuring top-notch quality.
Automated Defect Marking: Enhance manual finishing efficiency by 40% with precise defect position marking, streamlining your workflow like never before.
Innovative Modular Design:
Quick-Install Room: With a splicing error of less than 2mm, construction periods shrink dramatically from 90 days to just 30 days, accelerating your project timelines.
Expandable Processing Capacity: Each module boasts a processing capacity of 50-200m³, allowing for seamless parallel expansion to match your growing needs.
Specialized Abrasive Development:
Nano-Coated Abrasive: With a 30% increase in hardness and a lifespan extended by 2 times, our abrasives provide unmatched durability and efficiency.
Eco-Friendly Plant-Based Abrasive: Perfect for sustainable treatment in food machinery, promoting an environmentally conscious approach.
Remote Operation and Maintenance Center:
Leveraging 5G transmission, our equipment ensures operation data is always up-to-date, with fault diagnosis responding in under 15 minutes.
Guided On-Site Maintenance with AR Glasses: Minimize downtime losses through expert guidance provided directly to your team.
6. Key Considerations for Enterprises When Selecting Models:
Process Matching Precision: Choose your abrasive type by considering component size—opt for processing sizes that are at least 80% of room specifications—and material hardness.
Top-Tier Safety Certification: Prioritize equipment certified with ANSI B11.27-2022 for optimal human-machine collaboration safety.
Superior Energy Efficiency: Ensure your dust removal systems meet the stringent ultra-low emission standards set by GB 16297-2023.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of dedicated expertise, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of innovation in the production of state-of-the-art sand casting machinery. Our extensive range of specialized machinery includes green sand casting production lines, furan resin sand casting solutions, lost foam casting lines, and coated sand steel sand buried casting lines. Each product is a testament to our commitment to quality and precision engineering.
Contact Us
Address: Conveniently located in the thriving industrial hub of Poli Town, North of G204 National Road, West Coast New Area, Qingdao, China, our facility is perfectly positioned to serve both local and international clients with unparalleled efficiency.
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