| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Introducing the GS High Efficiency Rotor Sand Mixer, a revolutionary advancement in sand mixing technology, proudly featuring three national patents and an optimized design. Specially crafted for the blending of green sand, this innovative mixer employs a high-speed rotating bottom scraper to generate a dynamic circular flow within its basin. Simultaneously, its high-speed rotor blade delivers robust impact and shearing forces, ensuring rapid interaction and intense friction between sand particles, resulting in unparalleled high-speed sand mixing. Achieve ultimate fluffiness that is typically unachievable without a dedicated sand loosening machine. Perfectly suited for mechanized molding processes, this mixer seamlessly connects with a screw feeder, grid dosing device, and automatic water filling system, forming a fully automated sand mixing unit that continually delivers sand to molding machines. Its simple, compact design promises easy maintenance and operation, along with exceptional durability and economic efficiency. Designed with high loading capacity and productivity in mind, it starts smoothly even under load. This remarkable machine guarantees that sand performance parameters such as compactness, wet compression strength, and air permeability consistently meet the required industry standards.
Components of the GS High Efficiency Rotor Sand Mixer:
1. The primary motor drives the reducer input through a European standard belt pulley, with its output shaft linked to the column via a chain coupling. This mechanism induces counterclockwise rotation of the crosshead, guiding the scraper device to propel the sand into a smooth circular flow.
2. Symmetrically affixed to the cross beam are two meticulously engineered rotor mechanisms, powered by the main motor through a v-belt and gears post-secondary deceleration, rotating counterclockwise. This coordinated motion, alongside the scraper plate, applies substantial impact, shear, and friction forces to the sand, ensuring thorough integration.
3. Crafted for durability, the transmission gears within the reducer are composed of large modulus alloy steel, ensuring longevity and resilience. A magnetic oil plug is ingeniously incorporated to trap metallic debris. The sand mixer's base is elegantly lined with faience cast stone for enhanced smoothness and wear resistance. Scraper inserts are fortified with wear-resistant carbide, and the inner liner ring, made of stainless steel or high molecular polyethylene, provides protection against sand abrasion for extended durability.
4. The innovative unloading system features an automatic air unloader, efficiently completing a sand mixing cycle in approximately 3 minutes. Upon completion, the green sand is automatically discharged through the outlet, eliminating the need for manual intervention and significantly enhancing operational time and efficiency.
5. Equipped with an automatic water injection system, the GS high-efficiency sand mixer features a water pump that fine-tunes the injection mechanism based on the mixing volume. Following initial setup and calibration, water is dispensed automatically according to the wet sand mixing volume of each batch, ensuring exact water distribution ratios for optimal mixing quality.
6. The mixer is ingeniously fitted with a grid dosing device or an electronic scale on the top cover, enabling the automated addition of materials with precise quantities. Additionally, an integrated exhaust vent enhances dust removal and heat dissipation, maintaining a clean and efficient mixing environment.
7. Securely mounted on the base, the reducer is designed for easy maintenance. Simply disconnect the chain coupling and move the main motor away from the coupling insertion for horizontal removal and repair, without the need to dismantle the column or other components, streamlining the service process.
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