Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
Introducing the S56 Vibration Regeneration Machine, a state-of-the-art solution for breaking down and recycling old resin sand. Perfect for applications involving furan resin self-hardening sand and water glass sand, this machine boasts a suite of capabilities including sand implementation (with an integrated sand falling grid), crushing, film removal, and precise screening. Its compact design ensures it takes minimal space, powered by a highly efficient vibrating motor. What sets it apart is its low sand crushing rate coupled with a high recycling yield, ensuring the regenerated sand is perfectly rounded and pristine after the film removal phase.
In the realm of resin sand casting, the efficiency of sand regeneration and the consistency of sand quality are pivotal for precise casting and cost-effective production. The S56 Vibration Regenerator stands as a pioneering piece of equipment in the domain of furan resin self-hardening sand and water glass sand regeneration, thanks to its cutting-edge multi-stage regeneration technology, low sand crushing rates, and smart control systems. In this comprehensive analysis, discover how this revolutionary equipment empowers foundries to achieve sustainable sand resource recycling, cost reduction, and improved operational efficiency. We will explore its technological principles, process adaptability, core advantages, and real-world applications across industries.
1. Technical principles and core design breakthroughs
The S56 excels in overcoming challenges associated with resin sand (LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%) regeneration, utilizing its revolutionary multi-dimensional vibration regeneration technology to redefine the process:
Fourth-order regeneration system:
Sand block crushing is driven by a high-frequency vibration motor (running at 1500r/min with an exciting force of 50-200kN) that powers a hammer to break down sand blocks. It achieves an impressive crushing efficiency of 20-80t/h, with sand block particle sizes reduced to ≤Φ20mm and a sand crushing rate kept under 1.5%.
For thin film stripping, this is achieved with a multi-stage centrifugal friction wiper (operating at line speeds of 5-8m/s), effectively peeling away the resin film through friction among sand particles. The process boasts a film removal rate exceeding 98%, while maintaining a regenerated sand burning loss of ≤1.8%.
Precision screening is performed using a dual-layer stainless steel screen (top layer Φ5mm/bottom layer Φ0.2mm) that meticulously grades the sand, ensuring old sand contains less than 0.5% micro powder, with an AFS particle size concentration (CU value) tightly controlled to ≤1.3.
Sand shaping occurs in an eddy current shot blasting chamber, using steel shot (Φ0.3mm) for secondary grinding of sand particles, achieving a roundness index (Roundness Index) of ≥0.85, and boosting air permeability by 40%.
Compact module design:
The main machine’s footprint is a mere 3.5×2×2.8m (length×width×height), occupying less than 7m³, making it ideal for upgrades in production lines with space constraints.
Its quick-detachable screen (replaced in under 15 minutes) and hydraulic inspection door significantly boost maintenance efficiency by 60%.
Intelligent control system:
The system features a vibration motor with variable frequency drive (frequency adjustable between 15-50Hz), which automatically calibrates amplitude in response to sand volume fluctuations, maintaining precision within ±5%.
An online particle size analyzer continuously monitors the quality of regenerated sand in real time and dynamically adjusts the shot blasting intensity and screen angle, ensuring consistently high-quality sand output.
2. Comparison of core advantages and economic benefits
The S56 distinguishes itself from traditional mechanical regeneration equipment by achieving remarkable gains in efficiency through innovative energy optimization and material advancements:
Energy saving and consumption reduction:
With a permanent magnet synchronous vibration motor and an energy feedback system, the S56 consumes just ≤1.8kW·h per ton of regenerated sand, delivering a 35% energy savings compared to similar machinery.
It features an enclosed dust removal design with an air volume capacity of 5000m³/h, maintaining dust emission concentrations below <5mg/m³, which slashes environmental management costs by 70%.
Quality and benefits:
Witness an unparalleled leap in sustainability and cost-efficiency with our breakthrough technology, achieving an impressive recycled sand reuse rate of over 92%. This remarkable advancement cuts down the need for new sand by a substantial 60%, translating to an annual saving of over 2 million yuan in sand material expenses, based on a robust production capacity of 10,000 tons.
Experience superior casting quality with our precision engineering, significantly enhancing surface smoothness from Ra12.5μm to an exceptional Ra6.3μm. Our commitment to excellence ensures a porosity defect rate of less than 0.5%, setting new standards in casting performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers of Excellence: Specializing in the engineering and production of state-of-the-art sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. offers an expansive portfolio that includes green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. With a proud legacy spanning 14 years since our inception, we continue to lead the field with innovation and precision.
Contact Us
Address: Strategically located at the North of G204 National Road in Poli Town, within the dynamic West Coast New Area of Qingdao, China
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