Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Discover the pinnacle of efficiency with our state-of-the-art vibrating conveyor, designed to elevate your casting process. Expertly managing tasks like vibration sand transfer, precision vibration screening, and systematic vibration feeding, this robust machinery is the backbone of seamless foundry operations. Engineered for dependable performance and ease of maintenance, it guarantees uninterrupted productivity, revolutionizing your foundry experience.
In the ever-evolving foundry landscape, the strength and efficiency of your sand treatment infrastructure lay the foundation for exceptional casting quality and cost optimization. As a cornerstone in this transformative journey, the vibrating conveyor reshapes modern foundry workshops through its groundbreaking capabilities in sand conveyance, precision screening, and feeding. Join us as we explore how vibrating conveyors revolutionize the industry by enhancing cost-efficiency, driving productivity, and championing a sustainable transformation. Uncover the technical principles behind this evolution, industry adaptability strategies, and the synergy of maintenance management with intelligent upgrades that usher in a new era of foundry excellence.
1. Technical principles and adaptability to casting scenarios
Utilizing the high-frequency micro-amplitude vibration, our vibrating conveyor employs an electromagnetic exciter to generate a precise parabolic motion. Operating at a frequency of 50-60Hz with an amplitude of 0.5-3mm, it ensures seamless, continuous sand conveyance and precision sorting. Key benefits include:
Three-dimensional dynamic screening: Tailored for foundry sand with particle sizes from 0.15-1.2mm, our conveyor optimizes vibration frequency and tilt to simultaneously facilitate conveyance, screening, and impurity separation with over 99.5% efficiency. It replaces conventional belt conveyors and drum screens, reducing equipment footprint by an impressive 40%.
High temperature resistant design: Featuring 16Mn steel plate welded troughs (resistant to 400ºC) and reinforced with ceramic linings (resistant to 1200ºC), our system adeptly handles red-hot sand at 300-600ºC from the sand-falling station, effectively overcoming sealing failures due to thermal deformation.
Intelligent control system: Our VRV controller dynamically modifies amplitude to accommodate fluctuating sand loads with accuracy (±5%), ensuring uniform feeding consistency (flow error <3%). This breakthrough innovation effectively resolves the 'pulse sand supply' issue inherent in traditional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrating conveyor masterfully integrates all five essential stages of foundry sand processing: sand mixing, molding, pouring, and regeneration, delivering unmatched efficiency and quality.
Vibrating sand conveying:
Old sand recovery: Efficiently transporting waste sand from the sand-falling station to the regeneration system through a sealed trough (dust concentration <5mg/m³), our system slashes energy usage by a remarkable 60% compared to conventional conveyors.
New sand supply: Through a gravity gate valve, our system orchestrates precise, synchronized feeding from multiple sand storages, perfectly aligning with the molding sand ratios for diverse alloy materials like cast iron, cast steel, and aluminum alloy.
Vibration screening:
Our dual-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for sand particle sorting) ensures regenerated sand with a mud content below 0.8%, exceeding the GB/T 9442-2018 standard.
Magnetic sorting module: With an embedded NdFeB permanent magnet exhibiting a magnetic induction intensity of ≥1200Gs, our module achieves over 98% removal of ferromagnetic impurities in molding sand.
Vibration feeding:
Quantitative feeding: Using PID closed-loop control, our system delivers precise sand supply accuracy of ±1kg for sand shooting machines, effectively eliminating casting burr defects from uneven compactness.
Experience the pinnacle of efficiency with our multi-station collaboration system. Our state-of-the-art distributed vibration units work in perfect harmony, synchronizing feeding operations across the molding line, sand core machine, and paint sprayer with breathtaking precision—boasting a beat matching error of less than 0.5 seconds. This ensures an unmatched level of seamless integration and coordination that elevates your production line to new heights of efficiency.
3. Reliability Design and Full Life Cycle Maintenance Strategy: Discover peace of mind with our meticulously crafted reliability design and a comprehensive full lifecycle maintenance strategy. We commit to excellence in durability and long-term performance, ensuring that your operations run smoothly and efficiently over time.
Masterfully engineered to thrive in the toughest conditions, our vibrating conveyor is tailored for the high dust and high load environments of foundry workshops. Achieving an exceptional equipment availability rate of 99.2%, it stands as a testament to its robust modular design and pioneering predictive maintenance technology, guaranteeing uninterrupted performance and superior operational success.
Wear-Resistant Reinforcement: A hallmark of durability and resilience, our conveyor system is enhanced with state-of-the-art wear-resistant reinforcement features, designed to withstand the most demanding operational environments.
Our trough is a marvel of innovation, lined with ultra-high molecular weight polyethylene that boasts a wear resistance index of ≥ 120. This cutting-edge advancement grants an unmatched durability that is five times greater than conventional steel plates, dramatically reducing annual maintenance expenses by an extraordinary 70%, thereby maximizing productivity and efficiency.
Designed for prolonged endurance, our exciter features state-of-the-art carburized gears and an advanced grease lubrication system. This cutting-edge engineering allows for an astonishing 10,000 hours of maintenance-free operation, offering unmatched reliability that assures peace of mind and operational excellence.
Effortless Maintenance Technology: Witness the future of maintenance ease with our revolutionary technology. Designed for quick and hassle-free maintenance, it ensures that operational disruptions are minimized, and productivity is maximized.
Our innovative articulated trough design sets a new standard for efficiency, enabling single-side cover maintenance that transforms operational convenience. Screen replacements are now achievable in under 30 minutes, revolutionizing maintenance efficiency and significantly reducing downtime.
The intricately designed standardized module, featuring key components such as the drive unit and shock-absorbing spring, empowers rapid and effortless replacement of faulty parts. With this sophisticated system, replacements can be completed in as little as 15 minutes, ensuring that your operations continue with minimal interruptions and maximum efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year journey, Qingdao Sanzhuji Technology Co., Ltd. proudly stands as a beacon of excellence, specializing in the creation of top-tier sand casting machinery. Our comprehensive array of products includes: cutting-edge green sand casting production lines, innovative furan resin sand casting production lines, sophisticated lost foam casting production lines, and expertly engineered coated sand steel sand buried casting production lines.
Contact Us
Address: Gracefully positioned at the North of G204 National Road, located in Poli Town within the vibrant West Coast New Area of Qingdao, China
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