Customized Green Sand Foundry Solutions with on-Site Engineer Guidance

• Customization: Available
• Type: Clay Wet Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: SZJ-Green Sand Foundry Machinery
• Sand Core Type: Clay Sand Core
• Application: Machinery Parts
• Machining: Machining Center
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-Site Guidance Installation and Commiss
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50

Product Description

Detailed Photos

Product Description

Clay sand, a vital component in casting, employs clay as its binder and plays a crucial role in molding. The sand treatment department stands as a cornerstone of the foundry operations, tasked with providing premium molding sand for core-making processes. The quality of the prepared molding sand directly influences casting production quality, output capacity, and cost efficiency. Given the intricate nature of the sand treatment processes, the workload associated with clay sand treatment and transportation is substantial, and the conditions can be demanding. Therefore, the mechanization of the sand treatment process is pivotal to optimizing casting production and ensuring operational excellence.

We excel in comprehensive clay sand treatment line design, encompassing every stage from equipment manufacturing to installation, commissioning, and the delivery of turnkey projects.


Green sand production line process: Utilizing clay as a binder, this modeling sand undergoes a mechanized recovery process, integral to foundry operations. Post-pouring, the quality of the recovered casting sand is critical to maintaining high production standards while minimizing costs. The complex recycling and treatment of used sand demand rigorous processing and transportation efforts under challenging environmental conditions. Thus, mechanizing the sand recycling and treatment is fundamental to foundry production. Following pouring and cooling, a vibration-based shakeout machine efficiently separates the sand mold. Castings proceed to the shot blasting area via a scale conveyor. The shakeout machine's sand outlet leads to a belt conveyor, directing the old sand to the regeneration zone. Here, a combination of crosswise suspended magnetic separators and belt conveyors effectively removes iron fragments. Dust is extracted through a dedicated port, and the filtered old sand is stored in a small silo. Cooling is achieved via a boiling cooling bed, and the 2# bucket elevator lifts the sand vertically into storage silos. A precisely engineered unloader allocates the sand to designated bins, each featuring a vibrating disc feeder. The sand is then conveyed to the rotor sand mixer, where additional materials like coal powder and bentonite are proportionately introduced via a screw feeder. A uniform mixing process ensues, culminating in the sand's readiness for a fresh molding cycle.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

For over 14 years, we have specialized in crafting top-tier sand casting machinery. Our comprehensive offerings include green sand casting lines, furan resin sand casting lines, lost foam casting lines, and coated sand steel sand buried casting lines, each reflecting our commitment to innovative engineering and unparalleled manufacturing quality.

Contact Us

Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China