Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a cornerstone in automated green sand casting workshops. Tailored for use alongside green sand recycling processing equipment, this machine demands top-quality green sand, free from impurities like iron splinters. It regenerates old sand efficiently, operating at 40-70s per model through horizontal and upper/lower sand injection techniques. Expect mould sand hardness to average at HB80-90, ensuring robust, reliable castings.
Elevate your casting with the Removable Flask Molding Machine. Designed for intricate core moldings, this machine boasts a streamlined sand line requiring minimal investment and space. Its high degree of automation enhances production efficiency, making operation seamlessly simple. Enjoy straightforward core removal, superior molding, and optimized pouring processes. The ultimate solution for high-efficiency, consistent quality, and user-friendly casting.
Harness precision with our hydraulic system, controlled by Taiwan Seven Oceans' state-of-the-art proportional valve. Equipped with a high-resolution electronic ruler, it offers real-time tracking and positioning of the actuator. Fine-tune your system pressure and flow with ease through the intuitive touch screen, achieving unparalleled precision and performance.
Characteristics of the Removable Flask Molding Machine:
1. Experience effortless operation with automatic one-button controls. Intuitive and straightforward, it requires no professional expertise for seamless functionality.
Initiate a complete molding cycle with a single press of the start button. For workpieces requiring core placement, the program halts automatically, allowing core completion before simply pressing the close mold button to finalize the process, ensuring efficiency and ease.
2. Benefit from horizontal and vertical parting with no column obstruction. This design simplifies core lowering for smooth and efficient operation.
3. Template Installation: Secure templates with four screws, enabling replacements in under five minutes. Easily adapt to molds of the same size without delay.
4. Cast with precision as casting hardness is adjustable to meet diverse casting requirements. Modify a few parameters quickly to achieve hardness levels from 85 to 90 degrees effortlessly.
5. Optimize resource use with adjustable casting heights, saving on sand. The adaptable upper and lower compaction plates facilitate varying casting heights for enhanced efficiency.
6. Ensure exceptional moulding accuracy with uniformly positioned mould boards and sand box systems, delivering high repeatability. Fully automated control eliminates human error, guaranteeing stable, efficient molding quality every time.
7. Achieve uniform casting quality with a high-precision mechanical positioning system. The integration of microcomputers and position detection ensures fully automatic control, maintaining consistent, reliable molding quality without human interference.
8. Prioritize safety with advanced light curtain protection, safeguarding operators by enhancing personal safety measures during operation.
9. Savor rapid modeling with approximately 40 seconds per box. The user-friendly touch screen and parameter settings enhance convenience, with customization options available for larger-sized models per customer requirements.
10. Flexibility at its core, this machine operates independently or integrates seamlessly with a conveying line. Simplified wiring means you can use your existing sand mixer, adding a conveyor belt to the sand addition port for full automation.
11. Equipped with 100-150 reserved positions for pouring ports and air needles, this machine facilitates optimal pouring port design, resolves ventilation challenges, and enhances casting yield, ensuring unparalleled productivity.
Removable Flask Molding Machine Composition:
1. Horizontal sand injection utilizes side directional air flow suspension, ensuring even filling and eliminating blockages. This results in high-quality sand filling, minimizes bad sand eyes, and improves casting size accuracy. Ideal for simple shapes and thin sand thickness, it prevents distortion and deformation, improving size accuracy and reducing box collapse, even with thinner mold plates.
2. Our Upper and Lower Sand Injection Machine, a state-of-the-art innovation, effectively addresses the challenging issue of inconsistent sand hardness that arises from uniform sand layering. It seamlessly handles the intricacies of casting with complex shapes or significant casting height by eliminating sand shadow problems. This versatile machine is adept at molding a wide range of casting sizes—small, medium, and large. It also accommodates deep hanging sand shapes on the type plate, enhancing the dimensional accuracy while minimizing collapse box occurrences.
Employing an advanced sand injection method, our machine utilizes airflow suspension for bottom and perpendicular injections, ensuring that sand fills every nook and cranny of the type plate uniformly. This approach eradicates the woes of sand clogging, allowing stable production of deeper and more intricate shapes. The machine elevates sand filling quality, significantly reduces imperfections like sand eyes, and heightens casting precision. It is adaptable to various sand characteristics, with compaction balance control, preventing distortion and maintaining mold integrity, all while improving casting dimensional accuracy and reducing collapse box necessity.
3. Molding Machine Table: A robust and integral component of our sophisticated molding operation.
The molding apparatus is securely affixed to the middle box for production. Featuring a butterfly-shaped movable plate, the setup includes a bottom plate, top plate, and more.
Constructed from QT500 ductile iron, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate exhibit exceptional resilience, while the lower pressure plate is crafted from high chromium alloy iron. Reinforcement bars fortify the structure, ensuring high rigidity. The columns, made of 45Cr, undergo medium frequency tempering and are chrome-plated for durability. Heavy-duty hydraulic cylinders, featuring NOK brand seals, along with steel wire braided high-pressure hoses, withstand extreme conditions. The lower box cylinder is supported by four additional cylinders, enhancing demolding stability, and the sand pushing cylinders further bolster performance.
4. Pneumatic System: An advanced pneumatic system ensures seamless operation.
Our machine’s pneumatic components feature Taiwan Airtac brands. This includes an air source processing triplet, pneumatic actuating element cylinders, and a pneumatic control element solenoid valve, ensuring smooth and reliable performance.
5. Hydraulic Pumping Station: A powerhouse of precision and control in our system.
Our hydraulic pumping station is equipped with 5 pairs of solenoid valves, each precisely controlling various oil cylinders and push type oil cylinders. Utilizing Japan Oil Research solenoids and pumps, the system operates at a pressure of 19MPa, typically maintaining 13MPa or less. The pressure control uses Oil Research's proportional valve, with Mitsubishi PLC modules and touch screens for digital precision. An air-cooled radiator ensures optimal temperatures, automatically activating above 30 degrees, while a heater prevents low-temperature viscosity issues, optimizing performance and safeguarding equipment integrity.
6. Control System: The nerve center of our sophisticated machinery.
Our control system orchestrates pressure, speed, and temperature seamlessly. Utilizing a Mitsubishi touch screen and PLC alongside Taiwan ADATA pneumatic components, the system ensures synchronized hydraulic operations. The Omron thermostat manages hydraulic oil temperature with precision, while the Mitsubishi PLC governs equipment actions via output modules and SND relays, maintaining an interlocked and continuous operational flow.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 illustrious years, our company has been a pioneer in the realm of sand casting machinery. Qingdao Sanzhuji Technology Co., Ltd. specializes in crafting and delivering state-of-the-art production lines, including green sand, furan resin sand, lost foam, and coated steel sand buried casting production lines. With a legacy of excellence, we continuously innovate to meet the diverse needs of our valued clientele.
Contact Us
Address: Nestled along the strategic North of G204 National Road in Poli Town, within the vibrant West Coast New Area of Qingdao, China, our location offers both convenience and connectivity for global clients.
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