Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine emerges as an indispensable asset for automated green sand casting workshops. Designed to synergize with green sand recycling processing equipment, this advanced machine demands high-quality green sand. It efficiently eliminates impurities like iron bean splinters from old sand and rejuvenates it, ensuring optimal performance. The machine operates at an impressive speed of 40-70 seconds per model and offers both horizontal and upper-lower sand injection techniques. With an average mold sand hardness of HB80-90, it guarantees superior casting quality.
Experience unmatched efficiency with the Removable Flask Molding Machine, ideal for crafting complex core castings. Its streamlined sand line and low investment footprint make it a space-efficient choice with high automation levels. It boasts exceptional production efficiency, user-friendly operation, and simplified core removal. The machine excels in molding and pouring processes, delivering consistent automatic molding of casting sand with remarkable efficiency, stable quality, and straightforward operation.
The hydraulic system, a marvel of engineering, is governed by the elite proportional valve from Taiwan's Seven Oceans. Paired with a high-resolution electronic ruler, it ensures real-time tracking and precise positioning of the actuator. This precision allows for seamless adjustment of system pressure and flow, effortlessly controlled via the touch screen interface.
Key Characteristics of the Removable Flask Molding Machine:
1. Effortless Automation: With a single-button operation, mastering this machine is a breeze. No professional expertise is required, making it accessible and easy to operate.
Experience seamless molding with just a press of the start button, eliminating complexity. For workpieces requiring core placement, the program intelligently pauses and resumes post-core insertion with the close mold button, completing the task effortlessly.
2. Versatile Parting Options: The machine offers horizontal and vertical parting without obstructions, simplifying the core lowering process.
3. Swift Template Changes: Templates are secured with four screws, enabling replacements within five minutes, effortlessly accommodating molds of the same size.
4. Customizable Casting Hardness: Tailor casting hardness to meet specific casting requirements with ease. A simple adjustment of parameters achieves rapid and convenient customization, reaching up to 85-90 degrees.
5. Adjustable Casting Heights: Save on sand with adjustable upper and lower compaction plates, allowing for flexible casting height production.
6. Precision Moulding Accuracy: Utilizing a uniformly positioned mold board and sandbox system, the machine guarantees high repeatability. The fully automated control ensures stable and efficient molding quality, free from human interference.
7. Consistent Casting Quality: With a high-precision mechanical positioning system, coupled with microcomputer and position detection linkage, the machine achieves uniform molding quality. The fully automated process ensures reliable and stable results.
8. Enhanced Safety Features: Equipped with cutting-edge light curtain protection, the machine prioritizes operator safety.
9. Rapid Modeling Speed: Achieving approximately 40 seconds per box, the machine features a convenient touch screen for parameter settings, customizable for large-size models as per customer requirements.
10. Flexible Production Options: The machine can integrate seamlessly with a conveying line or operate as a standalone unit. With uncomplicated wiring, it can utilize existing sand mixers, paired with a conveyor belt for the sand addition port, enabling fully automatic production.
11. Ample Pouring and Ventilation Solutions: With 100-150 reserved positions for pouring ports and air needles, it facilitates efficient port design, resolves ventilation issues, and boosts casting yield.
Composition of the Removable Flask Molding Machine:
1. Advanced Horizontal Sand Injection: Employing side directional airflow suspension sand injection, the machine ensures even filling with no sand blockage. It enhances sand filling quality, reduces defects, and improves casting size accuracy. Ideal for simple shapes and thin sand thickness, it provides compaction balance control to prevent mold plate distortion, enhancing precision and reducing collapse risk.
2. Revolutionizing the world of sand casting, our cutting-edge upper and lower sand injection machine adeptly addresses the challenge of inconsistent sand hardness caused by uniform sand distribution, ensuring your castings are flawless. Say goodbye to the troublesome sand shadow in complex shapes or tall castings. This innovative up and down sand injection molding machine is versatile, catering to a broad spectrum of casting sizes—small, medium, and large. It even excels at molding deep hanging sand shapes and significantly reduces the collapse box effect, enhancing the dimensional precision of your castings.
Ingeniously designed, our sand injection system utilizes advanced airflow suspension bottom and bottom injection techniques, allowing sand to fill the mold perpendicularly in a dynamic, flowing state. This ensures unparalleled sand filling uniformity with no clogging, enabling the stable production of intricate and deep-shaped products. Experience a remarkable improvement in sand filling quality, reduction in sand-related defects, and an impressive boost in casting dimensional accuracy. Adaptable to various sand types, the compaction balance control is engineered to prevent mold distortion and deformation. Leverage the option of using thinner molds to maximize efficiency.
3. Moulding machine table.
Mould for molding is fixed on the middle box for production. Its butterfly-shaped movable plate, bottom plate, top
Crafted for excellence, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are constructed from robust QT500 ductile iron, while the lower pressure plate is made from high-grade chromium alloy iron. To ensure the equipment's formidable rigidity, numerous reinforcement bars are cast behind the five plates. The columns boast 45Cr construction, with medium frequency tempering and hard chrome plating for unmatched durability. Our hydraulic cylinders, featuring heavy-duty NOK brand internal seals, are paired with steel wire braided high pressure hoses, designed to withstand extreme pressures and temperatures. The lower box cylinder benefits from 4 support cylinders, greatly enhancing demoulding stability. Furthermore, the sand pushing cylinder, an oil cylinder, offers exceptional sand pushing stability.
4. Pneumatic system
Built for precision and reliability, this machine's pneumatic components proudly feature the acclaimed Taiwan Airtac brand. The system includes air source processing triplet, pneumatic actuating element cylinder, and a state-of-the-art pneumatic control element solenoid valve, ensuring seamless and efficient operation.
5. Hydraulic pumping station.
Introducing a powerhouse of hydraulic innovation, our pump station orchestrates its operations with five pairs of solenoid valves, meticulously controlling the main oil cylinder, lower and upper box oil cylinders, upper platen oil cylinder, and push type oil cylinder. Featuring premium Japan Oil Research solenoid valves and pumps, the hydraulic system operates at a peak pressure of 19MPa, with standard usage at 13MPa or below. For seamless system pressure control, we employ Oil Research proportional valves, with digital precision facilitated by the Mitsubishi PLC module and touchscreen interface, allowing easy upper limit adjustments. Equipped with an air-cooled radiator, the system ensures optimal hydraulic oil temperature management, automatically activating the cooling fan when temperatures exceed 30 degrees. A heater within the hydraulic oil tank safeguards against low temperatures, automatically warming the oil when below 6 degrees, maintaining optimal viscosity and preventing potential pump damage.
6. Control system.
The command center of precision, our control system governs the triad of pressure, speed, and temperature operations. The automated system harnesses the power of Mitsubishi touch screens and PLC control, driving hydraulic solenoid valves and the Taiwan ADATA pneumatic components system to perfection, seamlessly managing the equipment's hydraulic actions and their interlocking sequences. Temperature control is expertly handled by the Omron thermostat, ensuring precise management of hydraulic oil temperatures. Under the reliable oversight of the Mitsubishi PLC, the system operates through output modules and SND relays, ensuring unmatched control and performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a rich legacy of 14 years, Qingdao Sanzhuji Technology Co., Ltd. proudly excels in crafting top-tier sand casting machinery. Our expertise spans a comprehensive range of products, including the versatile green sand casting production line, cutting-edge furan resin sand casting line, innovative lost foam casting line, and the advanced coated sand steel sand buried casting production line. We are dedicated to delivering top-quality machinery that meets the diverse needs of our clients.
Contact Us
Address: Nestled in the strategic location of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is well-positioned to serve your needs.
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