Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
The S56 Vibration Regeneration Machine: Revolutionize your sand processing with this state-of-the-art solution designed for crushing and recycling resin sand. Suited for both furan resin self-hardening sand and water glass sand, this machine excels in sand implementation, crushing, film removal, and screening. Its compact design ensures minimal space usage, powered by a vibrating motor that ensures low crushing rates and high recycling efficiency. The regenerated sand is impeccably rounded and complete, thanks to its innovative film removal process.
In the realm of resin sand casting, efficiency in regenerating old sand and maintaining quality is crucial for precision and cost-effectiveness. The S56 vibration regenerator stands as a paragon in the industry, utilizing advanced multi-stage regeneration technology and intelligent controls to minimize sand crushing rates. This in-depth analysis reveals how your foundry can leverage this equipment to not only recycle sand resources effectively but also achieve cost reductions and heightened efficiency through cutting-edge technical principles and unrivaled process adaptability.
1. Technical Principles and Core Design Breakthroughs
Tackle the challenges of resin sand (LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%) regeneration with the groundbreaking multi-dimensional vibration regeneration technology of the S56:
Fourth-Order Regeneration System:
Sand Block Crushing: Harness the power of a high-frequency vibration motor (1500r/min, 50-200kN) to impact sand blocks at an impressive efficiency of 20-80t/h, achieving a particle size ≤Φ20mm and a crushing rate of <1.5%;
Thin Film Stripping: Multi-stage centrifugal friction wipers (line speed 5-8m/s) efficiently peel away the resin film, boasting a film removal rate of >98% and keeping regenerated sand burning loss at ≤1.8%;
Precision Screening: Employ double-layer stainless steel screens (upper Φ5mm/lower Φ0.2mm) for detailed grading, ensuring micro powder content <0.5% and a concentrated AFS particle size (CU value) ≤1.3;
Sand Shaping: Utilize an eddy current shot blasting chamber (steel shot Φ0.3mm) for secondary grinding, ensuring roundness (Roundness Index) ≥0.85 and enhancing air permeability by 40%.
Compact Module Design:
With dimensions of just 3.5×2×2.8m, the main machine occupies less than 7m³, perfectly suited for production line transformations in constrained spaces;
Features like a quick-detachable screen (replacement time <15 minutes) and hydraulic inspection door boost maintenance efficiency by 60%.
Intelligent Control System:
Vibration motor with a variable frequency drive (15-50Hz) automatically adjusts amplitude to match sand volume fluctuations (accuracy ±5%);
The real-time online particle size analyzer ensures the finest regenerated sand quality by adjusting shot blasting intensity and screen inclination in sync.
2. Comparison of Core Advantages and Economic Benefits
Experience a quantum leap in efficiency with the S56, outperforming traditional mechanical regeneration systems through energy optimization and innovative design:
Energy Saving and Consumption Reduction:
With a permanent magnet synchronous vibration motor and energy feedback system, the S56 consumes ≤1.8kW·h of power per ton of sand, achieving 35% energy savings over similar systems;
The enclosed dust removal system (5000m³/h air volume) maintains dust emission concentrations at <5mg/m³, slashing environmental management costs by 70%.
Quality and Benefits:
Experience remarkable savings and environmental benefits with our cutting-edge solution! The Furan Resin Sand Crushing Solution boasts a staggering sand reuse rate exceeding 92%, drastically cutting the need for new sand by 60%. This efficient process translates to an incredible annual sand material cost saving of over 2 million yuan, based on an impressive production capacity of 10,000 tons.
Witness the superior quality of your castings like never before! Our innovative technology enhances the surface roughness of castings from an Ra12.5μm finish to a smooth Ra6.3μm. Moreover, it reduces the porosity defect rate to an impressive <0.5%, ensuring your products meet the highest standards of excellence and precision.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. is your trusted partner in the realm of sand casting machinery. We have been dedicated to excellence in this field for 14 years, offering comprehensive solutions that include our state-of-the-art green sand casting production line, cutting-edge furan resin sand casting line, innovative lost foam casting line, and the highly efficient coated sand steel sand buried casting line. Our expertise ensures that we meet the unique needs of each client with precision and quality.
Contact Us
Address: Strategically located in the thriving West Coast New Area of Qingdao, China, our facility is easily accessible. You can find us at the North of G204 National Road, Poli Town. We welcome your visit to discuss how our advanced solutions can meet your sand casting needs.
Audited Supplier 
){kind=link}