| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also affectionately known in various locales as the jolt squeeze molding machine or the versatile compaction table, stands as the quintessential, cost-effective solution for both manual and straightforward automated green sand casting production. Its design ensures efficiency in every step.
Exquisitely engineered, the machine's structure is optimized to perfection. With a robust square box basket design, the machine achieves unparalleled rigidity. Featuring an innovative micro-seismic compaction molding process, the machine significantly enhances compaction strength. This ensures that the sand box attains a hardness above HB90, elevating surface finish to a superior grade, all while maintaining consistent product quality. Ingeniously, the shock absorption system is equipped with a buffer spring to minimize base impact. Synchronous ejection is seamlessly executed through an air cylinder, crank, connecting rod, and synchronous shaft. The machine's controls, utilizing cutting-edge pneumatic components, ensure effortless operation and ease of maintenance. Visual access to the molding process, paired with intuitive operating procedures, substantially boosts productivity.
Our Micro-seismic Compaction Molding Machine is a paragon of structural optimization, featuring a resilient square box basket framework that markedly amplifies the machine's rigidity. With the advanced micro-seismic compaction process, the machine achieves superior compaction strength, ensuring sand box hardness surpasses HB85. It also elevates surface finish by one level, maintaining stellar product quality. The shock system employs air cushion micro-shock technology, minimizing foundation impact. The synchronous ejection mechanism, utilizing cylinders, cranks, connecting rods, and synchronous shafts, ensures flawless operation. Pneumatic components in the control unit simplify operations and upkeep, making the machine user-friendly and productivity-enhancing with visual mold monitoring and ergonomic procedures.
The Jolt Squeeze Moulding Machine remains a beloved staple in green sand casting, favored for its distinct advantages despite the availability of more complex molding machines.
1. Economical Molding Marvel: This cost-effective powerhouse is ideal for green sand casting, adaptable to both manual and semi-automatic casting lines. Remarkably, its cost is a mere fraction—just 1/10—of flaskless molding machine alternatives.
2. Accommodates Larger Molds: When dealing with molds exceeding 700x600mm in size and over 250mm in height, the jolt and squeeze machine is the superior choice, delivering unmatched performance.
3. Precision and Strength: Harness high-frequency, low-amplitude jolting combined with robust dynamic squeeze force to achieve uniform, rigid molds that meet the highest standards of quality.
4. Operator and Maintenance Delight: Designed with heavy-duty lifting cylinders, dependable pneumatic components, and a convenient panel-mounted push button to ensure ease of use and maintenance.
The jolt-squeezing molding machines are a symphony of components consisting of a durable body, working table, mold starting mechanism, shock compaction system, swivel arm pressing head section, and a sophisticated pneumatic piping system.
1. The Body: Crafted as a solid hollow framework, the body supports the arm pressure head during compaction. Ingeniously, the arm hooks onto the body to absorb pressure force. Connected with bolts to the shock mechanism, the arm pressure head features a swing arm with a screw elevator, allowing precise adjustments to accommodate sand box height.
2. The Working Table: Expertly cast and perfectly shaped from ductile iron to align with the dimensions of the sand box, ensuring a secure and stable working surface.
3. Rotating Arm Control: Operated via a hand-pull valve, it commands the cylinder piston to seamlessly maneuver back and forth, enabling smooth movement of the positive and rotating arms.
4. Mould Starting Structure: Comprising two mold-starting cylinders, connecting rod, balance shaft, mold starting table, and mold starting rod, this system works in harmony. When activated, it propels the connecting rod, balance shaft, and mold starting table, collectively lifting the sand box and initiating the mold with precision.
5. Revolutionary Shock Compaction Structure. Our innovative design employs a spring micro-vibration pneumatic compaction structure, expertly engineered to boost vibration for optimal compaction shock. During the molding process, the clamping cylinder secures the compaction cylinder firmly as the mold is initiated, ensuring precision and stability. Once the mold is completed, the clamping cylinder gracefully releases, allowing seamless mold removal.
6. Advanced Pneumatic Piping System: Empower your operations with our state-of-the-art pneumatic piping system. It begins by channeling compressed air through a high-efficiency air filter, meticulously cleansing it of water and impurities. Next, an oil mist injects lubricant to each pneumatic component and mechanism, ensuring smooth and reliable machine action. Control and precision are at your fingertips with a user-friendly hand-pull valve console.
7. Comprehensive Air Supply and Lubrication System. Our machine harnesses the power of air and oil to perform with remarkable efficiency. The inlet pressure and oil volume are finely tuned through a sophisticated pressure reducing valve and oil regulating valve, allowing for perfect customization. The air source, combined with the innovative oil fogger, follows the siphon principle to be seamlessly integrated into the pipeline, delivering superior lubrication throughout the system.
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