Customization: | Available |
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Type: | Clay Wet Sand |
Casting Method: | Thermal Gravity Casting |
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Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Discover the unparalleled capabilities of the GS High Efficiency Rotor Sand Mixer, a cutting-edge marvel engineered by incorporating three revolutionary national patents. This innovative sand mixer, meticulously crafted with an optimized design, is primarily purposed for the meticulous mixing of green sand. Delve into its core operation, where a high-speed rotating bottom scraper propels the sand into a dynamic circular motion within the machine basin. Simultaneously, the rotor blade, rotating at formidable speeds, imparts a powerful impact force and shearing force to the sand, facilitated by the scraper. This dynamic interaction ensures rapid sand mixing and promotes vigorous friction among sand particles, achieving fast mixing speeds and loose sand formation without the need for a separate sand loosening machine. Ideal for mechanized molding systems, this machine seamlessly integrates with a screw feeder, grid dosing device, and an automatic water filling system, delivering an automated sand mixing unit that provides a continuous supply of sand to molding machines. The GS High Efficiency Rotor Sand Mixer boasts a simplistic yet robust structure, ensuring ease of maintenance and operation, economic efficiency, durability, high loading capacity, remarkable productivity, and smooth load starting. The sand's performance indices, including compactness, wet compression strength, and air permeability, are expertly calibrated to meet stringent standards.
GS High Efficiency Rotor Sand Mixer composition:
1. The principal motor energizes the reducer input via a European standard belt pulley, where the output shaft, linked with the column through a chain coupling, elevates the spindle to orchestrate the counterclockwise rotation of the crosshead. This motion empowers the scraper device to effectively propel the sand, forming an efficient ring flow.
2. Symmetrically affixed on the circle's crossbeam, two rotor mechanisms are propelled by the main motor. Driven through a v-belt and gears after a secondary deceleration, the sand mixing rotor executes a counterclockwise motion. This synergy with the scraping plate delivers a potent combination of impact, shear, and friction to the sand, ensuring thorough mixing.
3. The reducer's transmission gears are crafted from large modulus alloy steel, hardened for an extended lifespan. It features a magnetic oil plug to capture iron foam, while the mixer’s base is layered with smooth, wear-resistant faience cast stone. Scraper inserts welded with wear-resistant carbide and the inner liner ring, made from stainless steel or high molecular polyethylene, provide robust anti-sand treatment.
4. Featuring an automatic air unloader, the unloading mechanism completes a sand mixing cycle in an average of just 3 minutes. Upon mixing completion, the green sand is automatically discharged through the unloading port, eliminating the need for manual operation and significantly boosting efficiency and time savings.
5. Equipped with an automatic water injection system, the GS High Efficiency Sand Mixer includes an automatic water pump. It deftly adjusts the water injection mechanism based on sand mixing volumes, automatically administering water to match the wet sand mixing volume per batch post initial setup, ensuring optimal water distribution ratios.
6. The GS high-efficiency rotor sand mixer is outfitted with a grid dosing device or electronic scale on its top cover, enabling precise automated material addition for accuracy. A dedicated exhaust hole is included to facilitate dust removal and efficient heat dissipation.
7. With the reducer deftly pressed and installed on the base, maintenance is simplified. By disconnecting the chain coupling and maneuvering the main motor from the coupling's insertion, the unit can be horizontally extracted for repair. This design negates the requirement to dismantle the column or other components, ensuring hassle-free servicing.