Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
The Vibrating Feeder and Mould Conveyor, a groundbreaking innovation from Qingdao Sanzhuji Technology, revolutionizes the casting process through its efficient vibration sand transfer, precise vibration screening, and consistent vibration feeding. Engineered for reliability, this equipment promises ease of maintenance and long-term operational stability.
Within the foundry industry, the paramount importance of sand treatment systems becomes clear as they directly influence both the quality and cost-efficiency of casting outputs. As the linchpin in this process, the vibrating conveyor is transforming the landscape of modern foundry workshops. Through its unparalleled capabilities in vibrating sand conveying, meticulous screening, and targeted feeding, it provides an indispensable technological backbone. This comprehensive analysis delves into how the vibrating conveyor empowers foundry enterprises by driving down costs, boosting productivity, and paving the way for sustainable innovation. We'll explore its technical principles, industry adaptability, maintenance strategies, and intelligent upgrade potentials.
1. Technical Foundations and Casting Scenario Adaptability
Harnessing high-frequency micro-amplitude vibrations (50-60Hz frequency, 0.5-3mm amplitude) via an electromagnetic exciter, the vibrating conveyor ensures continuous precision in sand material conveyance. The result is a directional parabolic motion trajectory that is both seamless and efficient. Key benefits include:
Three-dimensional Dynamic Screening: Tailored for foundry sand (particle size range: 0.15-1.2mm), with adjustable vibration frequencies and inclination angles, it adeptly manages conveying, screening, and impurity removal (iron bean separation efficiency surpassing 99.5%). This innovation streamlines operations by supplanting the legacy belt conveyor and drum screen configuration, achieving a 40% reduction in equipment footprint.
High-Temperature Resilience: Constructed with a 16Mn steel plate welded trough (temperature resistance up to 400ºC) and fortified by a ceramic lining (withstanding temperatures up to 1200ºC), this design is engineered to transport high-temperature red sand (300-600ºC) directly at the sand-falling station, effectively mitigating risks associated with thermal deformation and sealing failures.
Sophisticated Control Systems: Featuring an integrated VRV controller, this system dynamically adjusts amplitude in response to sand volume fluctuations (with a precision of ±5%), ensuring consistent feeding uniformity (flow error <3%) and addressing the 'pulse sand supply' issue prevalent in traditional pneumatic systems.
2. Comprehensive Casting Sand Processing Solutions
Seamlessly integrating across the pivotal five stages of sand processing—mixing, molding, pouring, sand regeneration—the vibrating conveyor stands as an essential mechanism in any foundry workshop:
Vibrating Sand Conveyance:
Efficient Old Sand Recovery: Utilizing a closed trough system (dust concentration maintained at <5mg/m³), it channels the waste sand from the sand-falling station to the regeneration system, achieving a remarkable 60% reduction in energy consumption compared to traditional scale conveyors.
Innovative New Sand Supply: Employing a gravity gate valve, it facilitates synchronized feeding from multiple sand storage units, aligning with the unique molding sand ratios required by various alloy compositions (cast iron, cast steel, aluminum alloy).
Vibration Screening Excellence:
Advanced Double-layer Screening: The dual-screen setup (upper layer with 10 mesh for large impurities, lower layer with 40 mesh for effective sand sorting) ensures that regenerated sand maintains a mud content of <0.8%, surpassing the GB/T 9442-2018 standards.
Advanced Magnetic Sorting: Featuring an embedded NdFeB permanent magnet (with magnetic induction intensity ≥1200Gs), it proficiently eradicates ferromagnetic impurities from molding sand (removal rate exceeding 98%).
Precision Vibration Feeding:
Accurate Quantitative Feeding: Through sophisticated PID closed-loop control, this system guarantees sand supply accuracy within ±1kg for the sand shooting machine, effectively eliminating burr defects caused by inconsistent casting compactness.
Collaborative Multi-Station Operation: Employing distributed vibration units, it synchronously feeds the molding line, sand core machine, and paint sprayer, maintaining a beat matching error of <0.5 seconds for optimal efficiency.
3. Reliability and Lifecycle Maintenance Strategy
Tailored for challenging high-dust, high-load environments of foundry workshops, the vibrating conveyor achieves an impressive 99.2% equipment availability. This is accomplished through its modular design and advanced predictive maintenance technologies:
Reinforced Wear Resistance:
The base of our innovative trough is skillfully paved with ultra-high molecular weight polyethylene lining. This impressive material boasts a wear resistance index of ≥ 120, offering a lifespan 5 times longer than traditional steel plates. Experience a remarkable 70% reduction in annual maintenance costs with this cutting-edge solution.
Our exciter is engineered with precision through the use of carburized gears and a state-of-the-art grease lubrication system. This powerful combination ensures an extraordinary 10,000 hours of maintenance-free operation, setting a new benchmark in reliability and performance.
Introducing our groundbreaking Quick Maintenance Technology:
Our advanced articulated trough structure facilitates effortless maintenance with its single-side cover design. Enjoy the convenience of replacing the screen in under 30 minutes, maximizing your operational efficiency.
Thanks to our standardized module design, which includes components like the drive unit and shock-absorbing spring, swift replacement of faulty parts is possible within a mere 15 minutes. Enhance your uptime with these easily interchangeable modules.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneering the world of sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. boasts an illustrious 14-year legacy as a leader in the field. Our expertise lies in crafting exquisite machinery for a diverse spectrum of casting processes: from the efficiency-driven green sand casting production line to the innovative furan resin sand casting production line. We also specialize in the sophisticated lost foam casting production line and the nuanced coated sand steel sand buried casting production line, all designed to deliver unparalleled quality and performance.
Contact Us
Address: Located strategically north of the G204 National Road in the vibrant Poli Town, within the dynamic West Coast New Area of Qingdao, China, our facility stands ready to serve and innovate.
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