Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Experience the pinnacle of efficiency and reliability with our Vibrating Conveyor, masterfully engineered for the casting process. Whether it's vibration sand transfer, screening, or feeding, this equipment ensures seamless operation with minimal maintenance, promising reliability at every stage.
In the dynamic landscape of the foundry industry, the pivotal role of sand treatment systems cannot be overstated. The stability and efficiency of these systems are crucial for determining the quality and cost-effectiveness of castings. Our state-of-the-art Vibrating Conveyor acts as the cornerstone of sand treatment, transforming modern foundry workshops with its unparalleled capabilities in vibrating sand conveying, screening, and feeding. This comprehensive analysis will delve into how the Vibrating Conveyor provides essential technical support, enabling foundry companies to slash costs, boost efficiency, and embark on a path to green transformation through its technical prowess, adaptability, maintenance excellence, and intelligent upgrades.
1. Technical principles and adaptability to casting scenarios
Harnessing the power of high-frequency micro-amplitude vibrations, our Vibrating Conveyor employs an electromagnetic exciter to create a directional parabolic motion trajectory (frequency 50-60Hz, amplitude 0.5-3mm). This innovative approach ensures continuous, precise sand conveying and sorting. Revel in its core advantages:
Three-dimensional dynamic screening: Designed for foundry sand (particle size 0.15-1.2mm), it adeptly adjusts vibration frequency and inclination to execute simultaneous conveying, screening, and impurity removal (iron bean separation efficiency > 99.5%). This innovation outshines traditional belt conveyor and drum screen setups, slashing equipment footprint by an impressive 40%.
High temperature resistant design: Our conveyor's 16Mn steel plate welded trough withstands temperatures up to 400ºC, while its ceramic lining endures 1200ºC. This empowers the system to efficiently transport high-temperature red sand (300-600ºC), eliminating the risk of sealing failures from thermal deformation.
Intelligent control system: Equipped with an integrated VRV controller, this system fine-tunes amplitude in real-time to accommodate sand volume fluctuations (accuracy ±5%), ensuring consistent feeding uniformity (flow error <3%) and resolving the "pulse sand supply" issue of traditional pneumatic conveying systems.
2. Full process solution for casting sand processing
The Vibrating Conveyor seamlessly integrates into the foundry workshop, enhancing all five core phases of sand processing: mixing, molding, pouring, and sand regeneration.
Vibrating sand conveying:
Old sand recovery: Our closed trough system transports waste sand from the sand-falling station to the regeneration system, reducing dust concentration (<5mg/m³) and energy consumption by an impressive 60% compared to traditional scale conveyors.
New sand supply: A sophisticated gravity gate valve orchestrates the synchronized feeding of multiple sand storages, meeting diverse alloy material molding sand ratio requirements (cast iron/cast steel/aluminum alloy).
Vibration screening:
Double-layer screen design: With an upper layer of 10 mesh removing large impurities, and a lower layer of 40 mesh sorting effective sand particles, the mud content in regenerated sand is reduced to <0.8%, surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: Featuring an embedded NdFeB permanent magnet (magnetic induction intensity ≥1200Gs), this module efficiently eradicates ferromagnetic impurities in molding sand, achieving a removal rate of >98%.
Vibration feeding:
Quantitative feeding: Through precise PID closed-loop control, we achieve an impressive sand supply accuracy of ±1kg for the sand shooting machine, effectively eliminating burr defects caused by uneven casting compactness.
Multi-station collaboration: Utilizing distributed vibration units, our system synchronously feeds the molding line, sand core machine, and paint sprayer, maintaining a beat matching error of less than 0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
In the face of challenging foundry workshop conditions characterized by high dust and heavy load, the Vibrating Conveyor excels with a 99.2% equipment availability rate, thanks to its modular design and pioneering predictive maintenance technology.
Wear-resistant reinforcement:
Crafted for exceptional durability, the bottom of our trough is lined with an ultra-high molecular weight polyethylene lining, boasting a wear resistance index of ≥ 120. This innovative design lasts five times longer than ordinary steel plates, slashing annual maintenance costs by an impressive 70%, ensuring both longevity and cost-efficiency.
Our exciter is ingeniously engineered with carburized gears and a cutting-edge grease lubrication system, allowing it to deliver a remarkable 10,000 hours of maintenance-free operation. This means reliability and peace of mind, knowing your operations will run smoothly with minimal intervention.
Quick Maintenance Technology: Revolutionizing efficiency with our advanced strategies.
Featuring an articulated trough structure, our design facilitates single-side cover maintenance, enabling screen replacements in less than 30 minutes. Experience unmatched ease and speed, minimizing downtime and maximizing productivity.
With our standardized module design, including the drive unit and shock-absorbing spring, you can swiftly replace faulty parts in just 15 minutes. This streamlined process ensures your operations remain uninterrupted and efficient, saving you valuable time and effort.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a legacy of excellence spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands as a leader in the creation of advanced sand casting machinery. Our state-of-the-art specialties include green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Each product is crafted with precision, drawing on a rich history of innovation and expertise.
Contact Us
Address: Nestled conveniently north of the G204 National Road, in the bustling Poli Town of the West Coast New Area, Qingdao, China, our location offers ease of access for all your business inquiries and needs.
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