Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine, a game-changer for automated green sand casting workshops. This machine seamlessly integrates with green sand recycling processing equipment, ensuring the highest quality sand by meticulously removing impurities such as iron splinters. With a fast cycle time of 40-70 seconds per model, it offers horizontal and vertical sand injection options. The mold sand achieves an impressive average hardness of HB80-90, promising durability and precision in every casting.
The Removable Flask Molding Machine excels in producing complex core castings with astonishing simplicity and efficiency. Its compact design requires minimal space and investment while boasting a high degree of automation. Enjoy effortless operation, swift core removal, and seamless molding and pouring processes. This machine is synonymous with high-efficiency automatic casting, ensuring stable quality and user-friendly operation.
Equipped with an advanced hydraulic system, this machine is controlled by Taiwan Seven Oceans' state-of-the-art proportional valve. A high-resolution electronic ruler provides real-time tracking and actuator positioning, allowing precise adjustments of system pressure and flow, all through an intuitive touch screen interface.
Characteristics of Removable Flask Molding Machine:
1. Experience the ease of automatic one-button operation! This machine is designed for simplicity, allowing anyone to operate it without the need for specialized skills.
Simply press the start button once for each complete molding cycle (without core). For workpieces requiring a core, the program pauses automatically after selection. Once the core is complete, press the 'close mold' button and let the program finalize the process seamlessly.
2. Say goodbye to obstructions with horizontal and vertical parting, free from column interference. Effortlessly lower the core with ease.
3. Template installation is straightforward: secured by four screws, it takes less than five minutes to replace, suitable for swapping molds of the same size.
4. Tailor the casting hardness to your specific needs with ease. Adjust parameters swiftly for different castings, achieving hardness up to 85-90 degrees with minimum effort.
5. Optimize sand usage with adjustable casting heights. The upper and lower compaction plates can be tailored to produce varying casting heights, ensuring efficient sand usage.
6. Enjoy exceptional molding accuracy with our uniform positioning mold board and sand box system. Fully automated control ensures high repeatability and stable, efficient molding quality, free from human error.
7. Consistent and reliable casting quality is guaranteed with our high-precision mechanical positioning system. Microcomputer and position detection linkage ensure the entire molding process is fully automated, maintaining stable, reliable quality.
8. Operator safety is paramount with our advanced light curtain protection, providing a robust safety barrier to ensure personal safety during operation.
9. Achieve rapid modeling with a speed of about 40 seconds per box. The touch screen interface allows for convenient parameter settings, and you can customize for large-size models as per customer requirements.
10. Flexible production options include a conveying line or standalone machine operation. No need for intricate wiring—utilize your existing sand mixer and equip a conveyor belt to the machine's sand addition port for fully automated production.
11. Enhance casting efficiency with 100-150 reserved positions for pouring ports and air needles. This design facilitates optimal pouring port strategies, solves ventilation issues, and boosts casting yield substantially.
Removable Flask Molding Machine Composition:
1. The horizontal sand injection utilizes side directional air flow suspension, ensuring even filling and eliminating sand blockage. This results in superior sand filling quality, reducing defects and enhancing casting size accuracy for simple shapes and thinner products. The compaction balance control prevents mold plate distortion, improving casting size accuracy and reducing collapse box risks, allowing for thinner mold plates.
2. The innovative Upper and Lower Sand Injection Machine effectively addresses the challenge of inconsistent sand hardness, a common issue resulting from uniform sand cloth. This machine is a game-changer for casting applications with intricate shapes or elevated casting heights, ensuring the elimination of sand shadows. Its versatility accommodates a vast array of castings, from small to large, including those with deep hanging sand forms. Furthermore, it minimizes collapse box occurrences and significantly enhances the dimensional precision of castings.
Embracing advanced air flow suspension techniques, our Sand Injection system performs bottom injection in a dynamic, flowing state. This cutting-edge approach ensures optimal sand filling uniformity and eradicates sand clogging, thus achieving remarkable precision even in producing deeper, more complex shapes. The resultant improvements in sand filling quality and dimensional accuracy are unparalleled. This system adeptly manages various sand characteristics, ensuring compaction balance to prevent distortion and deformation. It facilitates the use of thinner type plate molds, reduces collapse boxes, and consistently enhances casting precision.
3. Moulding Machine Table.
The molding process begins with the mold secured onto the production middle box. It features a butterfly-shaped movable plate, alongside a robust bottom plate and top.
Each structural element, from the butterfly plate to the upper pressure plate, is crafted from QT500 ductile iron, while the lower pressure plate utilizes high chromium alloy iron for superior durability. Reinforcement bars are meticulously cast behind the five plates to ensure high equipment rigidity, complemented by 45Cr columns, medium frequency tempered and hard chrome plated. The hydraulic system boasts heavy-duty NOK brand cylinders and steel wire braided high-pressure hoses that withstand significant pressure and temperature. Enhanced stability in demoulding is achieved with a lower box cylinder supported by 4 additional cylinders, while the oil cylinder used for sand pushing ensures consistent performance.
4. Pneumatic System
Our pneumatic system features components from the renowned Taiwan Airtac brand, including an air source processing triplet, pneumatic actuating element cylinder, and precision pneumatic control solenoid valve.
5. Hydraulic Pumping Station.
This state-of-the-art pump station comprises 5 pairs of solenoid valves, each meticulously controlling the main oil cylinder and various other components, including the lower, upper box, upper platen, and push type oil cylinders. Utilizing advanced Japan Oil Research solenoid valves and oil pumps, the hydraulic system operates at a pressure of 19MPa, with a commonly used pressure below 13MPa. Pressure control is fine-tuned via an oil research proportional valve linked to a Mitsubishi PLC module and touch screen for seamless digital control. An air-cooled radiator maintains optimal hydraulic oil temperatures by activating a cooling fan at 30 degrees, ensuring the protection of hydraulic cylinder seals. A built-in heater manages oil viscosity, automatically regulating temperatures to prevent damage to the oil pump when the oil is too viscous or cold.
6. Control System.
Our sophisticated Control System expertly governs pressure, speed, and temperature operations. It integrates Mitsubishi's cutting-edge touch screen and PLC control to maneuver hydraulic solenoid valves and Taiwan ADATA pneumatic components, achieving seamless equipment actions with continuous and interlocking functionality. The Omron thermostat ensures precise temperature regulation of the hydraulic oil system, all orchestrated under the Mitsubishi PLC's mastery, utilizing output modules and SND relays for superior control.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of innovation and excellence in sand casting machinery. We specialize in producing a diverse range of machinery, including green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Our legacy is built on delivering precision, reliability, and tailored solutions to meet the unique needs of our clients.
Contact Us
Address: Located at the strategic North of G204 National Road in Poli Town, within the vibrant West Coast New Area of Qingdao, China, our facility is poised to serve you better.
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