Product Parameters
| Model |
Rated load:T |
Excitation force:KN |
Grid Size:mm |
Grid hole spacing:mm |
Motor power:Kw |
| L251A |
1 |
2×50 |
4000×1000 |
30×120 |
3.7×2 |
| L252A |
2 |
2×75 |
5000×1200 |
35×100 |
5.5×2 |
| L253A |
3 |
2×100 |
5000×1800 |
35×100 |
7.5×2 |
Detailed Photos
Product Description
Experience the future of casting separation with our state-of-the-art Conveyor Shakeout System, designed to revolutionize the first phase of sand treatment by seamlessly isolating molding sand castings through advanced vibration technology. This pivotal system bridges the gap between the molding and sand treatment departments, setting new benchmarks in efficiency and cost-effectiveness. It's an indispensable asset for molding lines and high-temperature sand mold applications, boasting exceptional production capabilities, reduced energy consumption, and commendable environmental benefits. Embrace a new era of efficient sand and casting separation!
In the ever-evolving landscape of foundry workshops, mastering the precise separation of sand molds and castings is crucial for optimizing production pace and resource utilization. Our innovative shaking machines stand at the forefront, offering groundbreaking solutions that marry efficiency with sustainability. With cutting-edge vibration control technology and an intelligent sorting system, they redefine high-temperature sand mold processing. This comprehensive exploration highlights the transformative impact of our equipment across technological innovation, process integration, energy optimization, and industry applications. Discover how Delta-Phase precision, high-temperature adaptation, and smart regeneration are pioneering a new standard in foundry sand processing.
1. Technical principles and core design breakthroughs
Harnessing the unique physical properties of sand molds and castings, our innovative equipment achieves game-changing breakthroughs with multi-frequency vibration and intelligent controls:
Delta-Phase vibration technology
Our system employs a cutting-edge variable angle vibration control (adjustable to ±15°), meticulously matching the sand flow velocity and residence time to maximize sand particle separation efficiency to over 98%, a significant 30% leap from traditional systems.
With an advanced permanent magnet synchronous motor and vector variable frequency drive, our system allows seamless adjustment of vibration frequencies between 10-25Hz, catering to various sand systems like resin and water glass sand.
High temperature sand processing system:
Crafted from ZG40CrMo heat-resistant steel, our vibration table withstands extreme temperatures (up to 800ºC) and features a tungsten carbide coating to drastically cut high-temperature wear by 70%.
Equipped with a sophisticated water-cooled interlayer (flow rate 5m³/h), the system adeptly maintains table temperatures below 80ºC, preventing sand burning and hardening.
Intelligent sorting module:
Featuring a dual-layer screening structure with pneumatic blowing, this module deftly separates iron impurities and micro powders, achieving a remarkable old sand regeneration qualification rate of over 95%.
Using an infrared thermal imager, our system monitors casting temperatures in real time, automatically adjusting vibration intensity to ensure flawless separation of thin-walled castings with a scratch rate under 0.1%.
Ingenious vibration energy recovery converts 30% of kinetic energy into electrical power, feeding it back to the grid. With power consumption per ton of casting under 1.5kW·h, annual electricity savings soar beyond 800,000 yuan, based on a 100,000-ton capacity.
The use of soft vibration isolation springs, with a dynamic load attenuation rate exceeding 90%, slashes infrastructure costs and curtails installation space by 40%.
2. Full-process integrated solution for casting sand processing
Serving as the nexus of molding and sand processes, our equipment creates an intelligent closed-loop system that integrates sand fall, screening, cooling, and regeneration:
High-temperature sand mold processing:
Seamlessly connecting to the molding line outlet, our system efficiently handles sand molds at temperatures up to 600ºC. It adapts to sand-iron ratios ranging from 5:1 to 60:1, with a single machine capable of processing 50-200 tons per hour.
The ingenious closed material guide trough ensures a minimal leakage rate of less than 5mg/m³. Paired seamlessly with the advanced pulse dust removal system, it achieves an impressively low dust concentration of under 1mg/m³ in the working area. Furthermore, the noise level is maintained at a comfortable ≤78dB(A), offering an optimized, quiet working environment.
Introducing Intelligent Regeneration of Old Sand:
Our state-of-the-art system efficiently transports separated old sand to the boiling cooling bed using a precision screw conveyor. Here, the moisture content is expertly reduced from 6% to a mere 2.5%, while the temperature is lowered from a sweltering 150ºC to a cool 35ºC. This process remarkably enhances the reuse rate to an impressive 90%, ensuring sustainability and efficiency.
The optional micro powder pneumatic conveying module precisely transports fine sand particles smaller than 0.2mm to the innovative 3D printing sand regeneration line, achieving an ambitious target of zero waste discharge, paving the way for future-forward, eco-friendly operations.
Experience Non-Destructive Sorting of Castings:
Equipped with a cutting-edge visual inspection system boasting 5 million pixels, the casting slide meticulously detects and identifies residues from the pouring head as well as surface defects in real-time. This intelligent system automatically redirects them to the rework line, significantly boosting the yield rate by an impressive 15%, ensuring top-quality output.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With 14 years of rich history and expertise, we at Qingdao Sanzhuji Technology Co., Ltd. take pride in our specialization in sand casting machinery production. Our extensive product range includes cutting-edge solutions such as the green sand casting production line, the versatile furan resin sand casting production line, the innovative lost foam casting production line, and the advanced coated sand steel sand buried casting production line. Our commitment to quality and technology places us at the forefront of the industry.
Contact Us
Address: Nestled strategically at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is positioned for optimal accessibility, serving as the heart of our operations and a gateway to our innovative solutions.
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