| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, renowned in various regions as the jolt squeeze molding machine or occasionally referred to as a compaction table, stands out as an economically savvy molding solution tailored for both manual and straightforward automated green sand casting productions. Its versatility makes it indispensable in diverse applications where efficiency and cost-effectiveness are paramount.
This ingeniously engineered machine boasts an optimized structure, with a robust square box basket framework that significantly bolsters its rigidity. It employs an advanced micro-seismic compaction molding process, elevating the compaction strength to ensure that the sand box hardness surpasses HB90. This advancement not only refines the surface roughness by an entire level but also ensures unwavering product quality. The machine's shock section is thoughtfully equipped with a buffer spring to mitigate the machine's impact on the foundation. Featuring an air cylinder, crank, connecting rod, and synchronous shaft, the mold mechanism facilitates impeccable synchronous ejection. Its control system leverages pneumatic components, offering straightforward operation and hassle-free maintenance. Users benefit from its user-friendly design, providing clear visibility of the sand mold situation and a humanized operating procedure, which collectively enhance productivity.
The Micro-seismic Compaction Molding Machine is crafted with meticulous attention to detail, showcasing an optimized structure with a square box basket design that markedly fortifies the body's rigidity. By harnessing the micro-seismic compaction molding process, it dramatically increases compaction strength, ensuring that sand box hardness exceeds HB85 and elevates surface roughness by one level, thereby maintaining superior product quality. The shock section's air cushion micro shock minimizes its influence on the base, and the south ejection mechanism, using cylinders, cranks, connecting rods, and synchronous shafts, guarantees flawless synchronous ejection. Its control system utilizes pneumatic components for seamless functionality, ease of operation, and convenient maintenance. The machine design allows operators to effortlessly monitor the sand mold situation, with a user-friendly operating procedure that significantly boosts productivity.
Despite the proliferation of advanced moulding machines in the green sand casting process, the Jolt Squeeze Moulding Machine remains a favorite due to these compelling advantages:
1. As a cost-efficient solution for green sand casting, the Jolt Squeeze Molding Machine is an optimal choice for both manual casting and semi-automatic casting lines. Its cost effectiveness is highlighted by being only 1/10th the price of a flaskless moulding machine.
2. For larger mold sizes, the Jolt and Squeeze Machine is ideal, particularly for molds exceeding 700x600mm in size and with heights greater than 250mm, offering unparalleled efficiency and adaptability.
3. Achieve perfectly uniform and robust moulds with the machine's high-frequency, low-amplitude jolting combined with a potent dynamic squeeze force, ensuring consistency and precision.
4. Designed with both maintenance and operator convenience in mind, it features a heavy-duty lifting cylinder, dependable pneumatic components, and an intuitive panel-mounted push button for seamless operation.
Jolt-squeezing moulding machines are meticulously constructed from several key components, including the body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head part, and an encompassing pneumatic piping system. Each element plays a pivotal role in ensuring optimal performance and reliability.
1. The machine's body is fashioned as a sturdy hollow frame workpiece, with the upper section supporting the arm pressure head part. During compaction, the arm secures the body, allowing the pressure force to be absorbed by the body. The body and shock mechanism are robustly connected with bolts, while the arm pressure head part is affixed to a swing arm that can pivot back. A screw elevator on the pressure head allows for adjustments relative to the sand box height, ensuring precise operation.
2. Constructed from ductile iron, the working table is expertly cast and shaped, tailored to accommodate various sand box sizes, ensuring durability and performance consistency.
3. The rotating arm's movement is deftly controlled via a hand-pull valve, which orchestrates the cylinder piston, facilitating seamless forward and backward motion of both the positive and rotating arms, ensuring operational precision.
4. The mold starting structure features an intricately designed assembly of two mold starting cylinders, a connecting rod, balance shaft, mold starting table, and mold starting rod. When activated, the mold starting cylinder propels the connecting rod, balance shaft, and mold starting table, meticulously lifting the four top rods to elevate the sand box and initiate the mold concurrently, exemplifying engineering excellence.
5. Ingenious Shock Compaction Structure: Our state-of-the-art spring micro-vibration pneumatic compaction structure is meticulously designed to amplify the intensity of vibration, ensuring superior compaction. The innovative clamping cylinder securely locks the compaction cylinder as the mold initiates, and seamlessly releases it as the mold descends, ensuring flawless operation.
6. Advanced Pneumatic Piping System: Experience the pinnacle of efficiency with our superior piping system that meticulously channels compressed air. The air is purified via a high-grade air filter, removing impurities and moisture. Then, it is enriched with lubricant through an oil mist injector to ensure smooth operation across all pneumatic components. Command the machine with precision via the user-friendly hand-pull valve console.
7. Optimized Air Supply and Lubrication: Powered by a reliable air source, the machine achieves peak performance with expertly applied lubrication. Precision is at your fingertips with adjustable inlet pressure and oil volume, finely tuned using a pressure reducing valve and an oil regulating valve. As the air source flows through the oil fogger, it utilizes a sophisticated siphon principle to inject a lubricating mist into the pipeline system, ensuring enduring efficiency and smooth functionality.
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