Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
The Q37 shot blasting machine is a state-of-the-art hook-type equipment, designed with remarkable features for efficient operation.
This machine employs a cutting-edge cantilever (or a direct link with motor embedding) centrifugal blast system. With its impressive blast volume and rapid speed, it dramatically enhances cleaning efficiency, ensuring a pristine clean every time.
During the cleaning process, the innovative hook mechanism smoothly lifts the workpiece into the specially designed blast chamber. Once inside, the door seals, and the sophisticated dust removal system activates alongside the separator, hoist, screw conveyor, shot blasting machine, and supply shot gate, setting the stage for a comprehensive clean. The workpiece rotates and moves back and forth, addressing even the most challenging dead corners. Once impeccably clean, the piece is lifted out, unloaded, and ready for the next stage.
Utilizing advanced computer-aided design (CAD), the blast diagram and machine schematics ensure optimal selection and arrangement, boosting projectile utilization and productivity. The cleaning room, fortified with wear-resistant steel plates, guarantees minimal wear. Its state-of-the-art bag dust removal system, coupled with manual and automated controls, ensures pristine cleanliness and operational efficiency.
Incorporating a pit-free design, this machine not only reduces construction time and costs but also eliminates the challenges of shot sand rusting and caking in elevators due to water infiltration, especially benefiting customers in humid regions like southern China.
This versatile series offers single and double hook types. The double hook variant, equipped with a Y-type track, enables independent shot blasting and loading/unloading of workpieces. Its self-contained travel track eliminates the need for track changes during operation.
Hook-type shot blasting machine: The ultimate expert in surface treatment for castings and forgings, providing 100% coverage and industrial-grade intelligent dust removal solutions.
In industries like casting and forging, dealing with diverse and small-batch workpieces often presents hurdles such as cleaning dead spots and inefficiency. The hook-type shot blasting machine revolutionizes this with a 99.8% single-time processing pass rate and a 35% reduction in energy consumption through 360° dead-angle blasting and an intelligent projectile recovery system. This makes it the top choice for reinforcing and cleaning small to medium-sized castings and forgings (50-2000kg). Here, we delve into the equipment's technical specifics, process compatibility, and over 20 industry application insights, offering a complete guide from workpiece inspection to process enhancement.
1. Breakthrough in Core Technology: Precision Control and 3D Dynamic Simulation in Shot Blasting
The hook-type shot blasting machine redefines surface treatment quality through advanced shot blasting trajectory simulation and a dual-mode dust removal system:
Sophisticated Intelligent Shot Blasting System (compliant with ISO 11124-3 standards):
3D Shot Flow Field Simulation:
Harnessing ANSYS Fluent software for precise simulation of adjustable shot angles (30-85°), achieving total coverage.
For shaft parts with a slenderness ratio of >8:1, a spiral blasting approach (speed 4-8 rpm) is employed, delivering a surface roughness of Ra2.5±0.3μm.
Collaborative Multi-Station Operations:
Alternate dual hooks (switching in under 30 seconds) elevate processing efficiency to 150 pieces per shift.
Specialized Mode for Thin-Walled Parts (thickness <3mm): shot speed is curtailed to 45m/s, maintaining deformation under 0.1mm.
2. Advanced Dust Removal and Purification System (compliant with GB 16297-2023):
Sophisticated Two-Stage Dust Removal Configuration:
Initial dust removal in the settling chamber (eliminates particles >50μm with 85% efficiency);
Experience the cutting-edge Pulse Back-Blowing Bag Dust Removal system, where filtration precision reaches an impressive 1μm and ensures emission concentrations are kept under 5mg/m³, setting new standards in industrial air purity.
Dive into our exemplary economic model with the Motor Housing Cleaning Case, showcasing the tangible benefits and cost-effectiveness of our solutions.
3. Explore versatile industry application scenarios and tailor-made process adaptation solutions designed to seamlessly integrate and enhance your operational workflows.
Revitalize your locomotive gearboxes with our specialized strengthening treatment, engineered for ultimate performance enhancement.
Utilize a superior blend of abrasives with our Steel Shot (S550) and Steel Wire Cut Shot, delivering a hardness range of HRC50-55 for optimized surface treatment.
Achieve heightened durability with a Shot Blasting Intensity of 0.25mmA, enhancing fatigue life threefold, fully aligned with the ISO 1143 standard.
Optimize your building steel structures with our precise weld cleaning solutions, ensuring impeccable quality and strength.
Experience unparalleled weld slag removal efficiency with a shot speed of 75m/s and full coverage at 100%, ensuring pristine surfaces.
Our Dust Removal System boasts a substantial air volume of 12000m³/h, coupled with real-time dust concentration monitoring for dynamic operational control.
Achieve superior surface precision with our Machine Tool Guide Rail Processing, featuring Special Nylon Abrasive with a Mohs hardness of 3.5 and a surface roughness of Ra1.6.
Equip your operations with our Visual Inspection System, delivering an impressive accuracy of 0.01mm, to automatically assess and enhance cleaning outcomes.
4. Key considerations for enterprise selection: Focus on evaluations that align with your operational goals and standards.
Enhance workpiece adaptability by incorporating customized special hangers for shaft parts with a slenderness ratio exceeding 10:1.
Prioritize environmental excellence with secondary dust removal configurations, maintaining emissions below 5mg/m³ for a greener footprint.
Elevate intelligence levels with equipment featuring automatic abrasive replenishment and fault diagnosis, significantly cutting operation and maintenance costs by 30%.
Intelligence level: Equipment with automatic abrasive replenishment and fault diagnosis functions can reduce operation and maintenance costs by 30%
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With 14 years of unrivaled expertise in the realm of sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. has mastered the art of manufacturing cutting-edge production lines. Our comprehensive offerings include the state-of-the-art green sand casting production line, the innovative furan resin sand casting production line, the versatile lost foam casting production line, and the advanced coated sand steel sand buried casting production line. Entrust us with your production needs and experience unparalleled craftsmanship.
Contact Us
Address: Located at the strategic North of G204 National Road in Poli Town, West Coast New Area, Qingdao, China, our dedicated facility offers easy access and a welcoming environment for all your business endeavors.
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