Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
Introducing the S56 Vibration Regeneration Machine, a revolutionary marvel in the world of resin sand recycling. Tailored for both furan resin self-hardening sand and water glass sand, this machine is a multifaceted powerhouse, adeptly handling functions like sand implementation, crushing, film removal, and screening with finesse. Its robust compact structure ensures a minimal footprint, powered by a state-of-the-art vibrating motor. With an impressively low sand crushing rate and a notably high recycling rate, this machine redefines efficiency. The regenerated sand emerges perfectly rounded, thanks to the meticulous film removal process.
In the intricate dance of resin sand casting, the regeneration prowess of old sand and the unwavering quality of the sand are pivotal. The S56 Vibration Regenerator stands as a paragon in the realm of furan resin self-hardening and water glass sand regeneration. With cutting-edge multi-stage regeneration technology, it boasts a stellar low sand crushing rate and an intelligent control system. This detailed analysis will illuminate how this remarkable equipment empowers foundries to seamlessly recycle sand resources, slashing costs while enhancing efficiency. Delve into the technical principles, process adaptability, and core advantages that make it indispensable in industry applications.
1. Technical principles and core design breakthroughs
Overcoming the formidable challenge of regenerating resin sand (LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%), the S56 Vibration Regeneration Machine employs groundbreaking multi-dimensional vibration technology to achieve unparalleled success in regeneration processes:
Fourth-order regeneration system:
Sand block crushing: Harnessing the power of a high-frequency vibration motor (speed 1500r/min, exciting force 50-200kN), this machine masterfully drives the hammer to shatter sand blocks with astounding efficiency, achieving crushing rates of 20-80t/h. With particle sizes reduced to ≤Φ20mm and a sand crushing rate of <1.5%, excellence is guaranteed.
Thin film stripping: Through a multi-stage centrifugal friction wiper (line speed 5-8m/s), the resin film is meticulously stripped via friction between sand particles. Boasting a film removal rate of >98% and a regenerated sand burning loss of ≤1.8%, this process epitomizes precision.
Precision screening: Employing a double-layer stainless steel screen (upper layer Φ5mm/lower layer Φ0.2mm), the machine conducts detailed grading treatment. Old sand’s micro powder content is kept at <0.5%, with an AFS particle size concentration (CU value) maintained at ≤1.3.
Sand shaping: Within the eddy current shot blasting chamber (steel shot Φ0.3mm), sand particles undergo secondary grinding, resulting in exceptional roundness (Roundness Index) of ≥0.85 and a 40% boost in air permeability.
Compact module design:
Ingeniously designed for constrained spaces, the main machine boasts dimensions of just 3.5×2×2.8m (length×width×height), occupying an area of <7m³. Perfect for production line transformations in workshops with limited space.
With the quick-detachable screen (replacement time <15 minutes) and a hydraulic inspection door, maintenance efficiency witnesses a remarkable increase of 60%.
Intelligent control system:
The vibration motor features a variable frequency drive (adjustable frequency 15-50Hz), adeptly auto-adjusting amplitude in response to sand volume fluctuations, ensuring precision (accuracy ±5%).
An online particle size analyzer vigilantly monitors regenerated sand quality in real time, seamlessly adjusting shot blasting intensity and screen inclination to maintain impeccable sand quality.
2. Comparison of core advantages and economic benefits
Outshining traditional mechanical regeneration equipment, the S56 delivers a quantum leap in efficiency through ingenious energy optimization and avant-garde material innovation:
Energy saving and consumption reduction:
With a permanent magnet synchronous vibration motor and an energy feedback system, the S56 achieves exceptional power efficiency, consuming ≤1.8kW·h per ton of sand regeneration—boasting a 35% energy saving compared to its peers.
Its enclosed dust removal design (air volume 5000m³/h) ensures dust emission concentration remains at <5mg/m³, leading to a substantial 70% reduction in environmental protection management costs.
Quality and benefits:
Experience the remarkable efficiency of our Sand Lump Breaker for Furan Resin Sand Crushing and Recycling, where you can achieve a staggering reuse rate of over 92% for recycled sand. Witness a significant reduction of 60% in the need for new sand, translating into impressive annual cost savings exceeding 2 million yuan, all based on an astounding 10,000 tons of production capacity.
Discover the superior quality enhancement with our cutting-edge technology, where the casting surface roughness is perfected, transitioning from Ra12.5μm to an impeccable Ra6.3μm. Furthermore, the porosity defect rate is impressively minimized to less than 0.5%, ensuring exceptional product integrity.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been a beacon of innovation in the realm of sand casting machinery. Our specialized expertise encompasses a range of sophisticated production lines, including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting. We have built a legacy of excellence and precision, cementing our reputation as leaders in the sand casting industry.
Contact Us
Address: Nestled in the strategic locale of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, Qingdao Sanzhuji Technology Co., Ltd. is poised to serve you with unparalleled dedication and expertise.
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