Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
Unleash the full potential of your foundry operations with our S56 Vibration Regeneration Machine, expertly crafted for the crushing and recycling of resin sand. This versatile powerhouse caters to both furan resin self-hardening sand and water glass sand, offering a plethora of functions including sand implementation (enriched with a sand falling grid), crushing, film removal, and meticulous screening. Housed within a compact mainframe, this robust machine occupies minimal space while wielding the strength of vibrating motors. Revel in its outstanding efficiency—boasting a high recycling rate and a low sand crushing rate, it delivers regenerated sand that is flawlessly complete and exquisitely rounded during its dynamic film removal process.
In the realm of resin sand casting, the prowess of regenerating old sand coupled with maintaining sand quality stability is pivotal to securing superior casting precision and minimizing production expenses. The S56 Vibration Regenerator shines as a paragon in the domain of furan resin self-hardening sand and water glass sand regeneration. Its advanced multi-stage regeneration technology, complemented by a low sand crushing rate and cutting-edge intelligent control, sets a new industry standard. Embark on a detailed exploration of how this state-of-the-art equipment empowers foundry enterprises to simultaneously recycle sand resources and optimize cost-efficiency. We delve into its innovative technical principles, unparalleled process adaptability, core competitive advantages, and expansive industry applications.
1. Technical principles and core design breakthroughs
The S56 stands as a beacon of innovation, surmounting the challenges posed by resin sand (loss on ignition LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%) regeneration. Its multi-dimensional vibration regeneration technology leads to an unprecedented breakthrough in processing:
Fourth-order regeneration system:
Sand block crushing: Harness the power of a high-frequency vibration motor (speed 1500r/min, exciting force 50-200kN) that propels a hammer to impact sand blocks with finesse. Achieve remarkable efficiency with crushing rates soaring between 20-80t/h, maintaining sand block particle size ≤Φ20mm, and a sand crushing rate <1.5%;
Thin film stripping: Employing revolutionary multi-stage centrifugal friction technology, the wiper (line speed 5-8m/s) deftly removes the resin film through sand particle friction, boasting a film removal rate of >98% with regenerated sand burning loss ≤1.8%;
Precision screening: Our double-layer stainless steel screen (upper layer Φ5mm/lower layer Φ0.2mm) conducts precision grading, ensuring old sand contains micro powder rates of <0.5%, and achieving AFS particle size concentration (CU value) ≤1.3;
Sand shaping: Experience perfection in sand shaping with the eddy current shot blasting chamber (steel shot Φ0.3mm) executing secondary grinding of sand particles. This process delivers roundness (Roundness Index) ≥0.85, enhancing air permeability by 40%.
Compact module design:
Fit to transform even the most space-constrained production lines, the main machine measures a mere 3.5×2×2.8m (length×width×height), occupying less than 7m³;
Revel in unparalleled maintenance efficiency with quick-detachable screens (replacement time <15 minutes) and a hydraulic inspection door, boosting maintenance efficiency by 60%.
Intelligent control system:
Our innovation in vibration motor variable frequency drive (adjustable frequency 15-50Hz) automatically tailors amplitude to sand volume fluctuations with precision (accuracy ±5%);
Utilize the online particle size analyzer to vigilantly monitor regenerated sand quality in real time. It dynamically adjusts shot blasting intensity and screen inclination to guarantee sand quality remains unwaveringly stable.
2. Comparison of core advantages and economic benefits
The S56's prowess far surpasses traditional mechanical regeneration equipment by engineering an efficiency revolution through energy optimization and material innovation:
Energy saving and consumption reduction:
Equipped with a permanent magnet synchronous vibration motor and an energy feedback system, the power consumption per ton of sand regeneration is a frugal ≤1.8kW·h, delivering a 35% energy saving compared to similar apparatus;
Our enclosed dust removal design (air volume 5000m³/h) keeps dust emission concentration <5mg/m³, slashing environmental protection management costs by a remarkable 70%.
Quality and benefits:
Experience remarkable efficiency and cost-effectiveness with our state-of-the-art sand recycling technology. With an impressive reuse rate soaring above 92%, your operations can significantly cut the amount of new sand needed by a substantial 60%. This innovation translates into astounding annual savings exceeding 2 million yuan, based on a robust production capacity of 10,000 tons. Reimagine your production process with these phenomenal enhancements!
Witness unprecedented improvements in casting quality with our innovative solutions. The surface roughness of your castings is dramatically refined from Ra12.5μm to a sleek Ra6.3μm. Additionally, marvel at the reduction in porosity defect rates, now impressively below 0.5%. Elevate your product standards and achieve superior results with precision engineering at its finest!
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a legacy of excellence spanning 14 remarkable years, Qingdao Sanzhuji Technology Co., Ltd. proudly specializes in crafting cutting-edge sand casting machinery. Our expertise encompasses a diverse range, including state-of-the-art green sand casting production lines, innovative furan resin sand casting production lines, sophisticated lost foam casting production lines, and advanced coated sand steel sand buried casting production lines. Entrust your production needs to our seasoned craftsmanship.
Contact Us
Address: Nestled North of the G204 National Road in the thriving Poli Town, West Coast New Area, Qingdao, China, our state-of-the-art facility is strategically positioned for seamless accessibility and operational efficiency.
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