Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
The Q37 type shot blasting machine stands out as a premier hook-type shot blasting equipment, distinguished by its superior features and unmatched performance.
This advanced system incorporates a cutting-edge cantilever (or direct link) centrifugal blast machine, renowned for its substantial blast volume and extraordinary blast speed. Together, these enhance the cleaning effectiveness, ensuring an impeccable cleaning result that meets the highest standards.
In operation, the ingenious design allows the hook to deftly lift the workpiece into the blast chamber. Once securely in the blast zone, the door closes, and the sequence of activating the dust removal system, separator, hoist, screw conveyor, shot blasting machine, and supply shot gate commences seamlessly. The workpiece undergoes a thorough back-and-forth motion, rotating to ensure every nook and cranny is meticulously cleaned. Post-cleaning, the workpiece is elegantly lifted out, ready for unloading and subsequent handling.
Our sophisticated simulated blast diagram, crafted using state-of-the-art computer-aided design (CAD), ensures the most efficient selection and arrangement of the blast machine. This optimization elevates projectile utilization and labor productivity while safeguarding the pristine cleaning effect. The durable cleaning chamber is fortified with wear-resistant steel plating. Furthermore, the dust removal method employs an advanced bag dust removal system, complemented by a versatile electric control system offering both manual and automated operations.
Remarkably, our machine design eliminates the need for a pit, significantly reducing construction time and costs associated with pit foundations. This innovation also effectively addresses issues like rust and shot sand caking from water in pit systems, particularly benefitting users in southern China.
This versatile series offers both single and double hook types. The double hook variant features a Y-type track, allowing simultaneous shot blasting and workpiece loading/unloading operations. The independent travel track for the hooks obviates the need for track changes, enhancing operational fluidity.
Hook-Type Shot Blasting Machine: The unrivaled expert in casting and forging surface treatment, delivering comprehensive coverage with industrial-grade precision. It embodies innovative solutions for intelligent dust removal, ensuring industry-leading performance.
In casting, forging, and similar industries, the challenge of efficiently treating multiple small-batch workpieces with complex surfaces has been revolutionized. The hook-type shot blasting machine boasts an astounding 99.8% first-pass processing success rate and an impressive 35% reduction in energy consumption. Through its 360° shot blasting and smart projectile recovery systems, it emerges as the quintessential choice for strengthening and cleaning small to medium-sized castings and forgings (weighing between 50-2000kg). This comprehensive article provides an in-depth analysis of the machine's technical parameters, process adaptation logic, and over 20 industry application data points, equipping enterprises with a full-spectrum guide from workpiece inspection to process refinement.
1. Core Technology Breakthrough: Innovative 3D Dynamic Simulation and Precision Shot Blasting Control
The hook-type shot blasting machine redefines surface treatment excellence through sophisticated shot blasting trajectory simulation and an innovative dual-mode dust removal system:
Intelligent Shot Blasting System (Conforming to ISO 11124-3 standards):
3D Shot Flow Field Simulation:
Utilizing ANSYS Fluent software, the shot incident angle (adjustable between 30-85°) is meticulously simulated, ultimately achieving a perfect 100% coverage rate.
For shaft parts with a high slenderness ratio (>8:1), a specialized spiral blasting mode (speed adjustable from 4-8rpm) is employed, achieving a surface roughness of Ra2.5±0.3μm.
Multi-Station Collaborative Operation:
With dual hooks alternating seamlessly in and out (with a swift switching time of less than 30 seconds), the system achieves an exceptional processing efficiency of 150 pieces per shift.
Special Mode for Thin-Walled Parts (thickness <3mm): By reducing the shot speed to 45m/s, deformation is meticulously controlled to remain below 0.1mm.
2. Dust Removal and Purification System (Adhering to GB 16297-2023 standards):
Second-Stage Dust Removal Configuration:
In the pre-dust removal phase within the settling chamber, particles exceeding 50μm are effectively removed with a remarkable 85% efficiency rate.
Embrace the future of ultra-efficient cleanliness with our Pulse Back-Blowing Bag Dust Removal system, boasting an impressive filtration accuracy of 1μm and maintaining emission concentrations below a remarkable 5mg/m³. Experience the pinnacle of environmentally conscious technology processing.
Dive into our Detailed Economic Account of a Typical Project, featuring a motor housing cleaning case study. Discover unparalleled insights into cost efficiencies and productivity enhancements, engineered to maximize your investment returns.
3. Explore an expansive range of Industry Application Scenarios with tailored Process Adaptation Solutions, designed to seamlessly integrate with your existing operations and elevate your production capabilities.
Locomotive Gearbox Strengthening Treatment: Experience the transformation of durability with our advanced techniques, meticulously crafted to enhance the resilience of locomotive gearboxes.
Harness the power of our specialized abrasive blend, combining steel shot (S550) with steel wire cut shot, delivering a formidable hardness of HRC50-55. This ensures optimal cleaning and strengthening for a variety of industrial applications.
Our Shot Blasting Intensity, precisely calibrated at 0.25mmA, significantly enhances component endurance, boosting fatigue life by an incredible threefold in accordance with the ISO 1143 standard.
Building Steel Structure Weld Cleaning: Elevate your structural integrity with our premier solutions, designed to effectively cleanse and prepare steel structures with precision.
Employing a superior Weld Slag Removal Mode, with shot speeds of 75m/s and complete coverage of 100%, this method ensures a pristine finish and optimal surface preparation.
Our advanced Dust Removal System offers a robust air volume of 12000m³/h, complemented by real-time dust concentration monitoring. This intelligent feature allows for adaptive, on-the-fly operational control.
Precision Processing of Machine Tool Guide Rails: Achieve unparalleled accuracy and smoothness with our specialized process, tailored for the meticulous demands of machine tool guide rail refinement.
Utilizing Special Nylon Abrasive with a Mohs hardness of 3.5, we ensure a surface roughness of Ra1.6, delivering exceptional precision and quality for critical applications.
Our state-of-the-art Visual Inspection System, with an accuracy of 0.01mm, automatically assesses and verifies the cleaning effect, ensuring impeccable standards are met every time.
4. When selecting enterprise solutions, focus keenly on evaluation criteria that align with strategic goals and operational efficiencies, ensuring the best fit for your manufacturing needs.
Workpiece Adaptability: For shaft parts with a slenderness ratio exceeding 10:1, our solution includes the provision of specially designed hangers to meet these unique requirements.
Environmental Protection Requirements: Elevate your sustainability practices by prioritizing configurations with secondary dust removal, achieving dust emissions below 5mg/m³, setting new green standards.
Intelligence Level: Opt for equipment featuring automatic abrasive replenishment and fault diagnosis capabilities, reducing operational and maintenance costs by an impressive 30%, driving efficiency and productivity.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a rich legacy spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands as a distinguished leader in the sand casting machinery industry. We specialize in crafting high-quality equipment, including cutting-edge green sand casting production lines, innovative furan resin sand casting lines, advanced lost foam casting lines, and the highly efficient coated sand steel sand buried casting production lines.
Contact Us
Address: Nestled in the strategic location north of G204 National Road, Poli Town, within the thriving West Coast New Area of Qingdao, China, our factory is ideally positioned for both innovation and accessibility.
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