Product Parameters
| Model |
Clear workpiece size:mm |
Shot peening capacity:Kg/min |
| Q383 |
φ600×1400 |
4×260 |
| Q384 |
φ800×1500 |
6×260 |
| Q485 |
φ900×1400 |
4×260 |
| Q4810 |
φ1000×1500 |
6×260 |
Detailed Photos
Product Description
Our Sanzhuji Turnkey Service Overhead Hanger Shot Blasting Machine stands as a beacon of excellence for surface cleaning and strengthening treatments across a diverse array of industries, including locomotives, motors, casting, construction, and machine tools. Its exceptional versatility makes it a perfect choice for handling medium to small castings and forgings. With a special aptitude for efficiently managing multi-variety, small-batch castings and steel structural parts, this machine excels at removing sand cores, sticky sand, and oxide scale with precision. Designed for slender, thin-walled components, it ensures gentle handling to prevent collisions, thereby safeguarding the integrity of delicate workpieces.
Experience the innovation of our hook-through shot blasting machine, custom-engineered to accommodate the specific dimensions of your shot blasting workpiece. This state-of-the-art machine achieves thorough cleaning in a single cycle, effortlessly eradicating rust, welding slag, oxide layers, and impurities, while unveiling the natural luster of metal. Not only does it perfect the surface finish, integrating a uniform texture and roughness, but it also alleviates welding stress, boosting fatigue resistance. Elevate your workpiece's aesthetic appeal and structural integrity with enhanced paint film adhesion, making your products shine with unmatched quality and durability.
The ultimate objective of this technological marvel is to enhance both the surface and inner quality of the workpieces, ensuring top-tier performance and longevity.
Our cutting-edge machine assures that the shot blasting coverage on steel workpiece surfaces achieves a flawless 100%, meeting the highest standards of quality assurance.
Seamlessly integrating feeding and operational efficiency, the machine masterfully navigates workpieces through a series of expertly designed chambers. Experience unparalleled speed with fast transitions to the front sealed chamber, optimized frequency conversion, and precise slow shot blasting cleaning, followed by swift movement to the rear sealed chamber. The sophisticated track system ensures the hook returns automatically to the feeding station, ready for the next cycle.
Benefit from the intelligent design of our shot blasting chamber and device layout, meticulously crafted following advanced computer-aided 3D dynamic ejection simulations, ensuring maximum efficiency and coverage.
Our electrical system leverages the power of a programmable controller (PLC), delivering seamless control and operational excellence.
Equipped with state-of-the-art technology, the hoist, separator, screw, and pulse detection devices offer automatic fault detection and alarm functionalities, ensuring smooth operation and minimal downtime.
Utilizing a robust secondary dust removal method, our system guarantees superior dust extraction, combining the efficiency of a settling chamber with the precision of a pulse back-blowing bag filter for optimal results.
The main wearing parts are crafted using innovative precision casting techniques, designed to withstand the test of time and ensure the longevity of critical components.
In the dynamic world of discrete manufacturing for locomotives and castings, our hook-type shot blasting machine serves as a transformative solution, overcoming efficiency challenges and cleaning intricacies. Achieving an impressive 99.8% single-time qualified rate paired with a remarkable 35% reduction in energy consumption, it employs advanced 360° dead-angle shot blasting and a PLC intelligent control system. This makes it the go-to equipment for enhancing the surface strength of small and medium-sized castings and forgings weighing between 50 to 2000 kg. Delve into this comprehensive article for in-depth analyses of technical parameters, process adaptability, and over 20 industry applications, offering a detailed process guide from workpiece detection to validation.
1. Core technology breakthrough: Harnessing the power of 3D dynamic simulations, our shot blasting machine redefines precision control and efficiency in surface treatment.
Revolutionizing surface treatment quality, the hook-type shot blasting machine employs advanced shot blasting trajectory simulation paired with a sophisticated dual-mode dust removal system, offering unparalleled performance.
Intelligent shot blasting system: A cutting-edge approach to optimize shot blasting efficiency and precision.
3D shot flow field simulation: Empowered by ANSYS Fluent software, we simulate adjustable shot incident angles (ranging from 30-85°), ensuring a comprehensive coverage rate of 100%.
Utilizing ANSYS Fluent, the shot incident angle is meticulously optimized (30-85° adjustable), ensuring total coverage and uncompromising quality.
For shaft parts with a slenderness ratio exceeding 8:1, our innovative spiral blasting mode operates at a speed of 4-8rpm, achieving a precise surface roughness of Ra2.5±0.3μm.
Multi-station collaborative operation: Experience seamless efficiency with dual hooks alternating in and out, minimizing switching time to under 30 seconds, while elevating processing efficiency to an impressive 150 pieces per shift.
Dual hooks alternate seamlessly with a swift switching time of less than 30 seconds, driving processing efficiency to an exceptional 150 pieces per shift.
Designed with precision, the special mode for thin-walled parts (thickness <3mm) meticulously reduces shot speed to 45m/s, maintaining deformation to a minimal <0.1mm.
Dust removal and purification system (adhering to GB 16297-2023 standards): Built to meet stringent regulatory compliance, our system offers unparalleled dust removal and purification capabilities.
2. Secondary dust removal configuration:
Experience unparalleled air quality control with our pre-dust removal system in the settling chamber. Boasting a remarkable efficiency of 85%, it skillfully captures and removes particles larger than 50μm, ensuring a pristine and efficient workspace.
Our pulse back-blowing bag dust removal system elevates air purity standards with an impressive filtration accuracy of 1μm and maintains emission concentrations to an astoundingly low level, below 5mg/m³.
3. Industry application scenarios and process adaptation solutions
For locomotive gearbox strengthening treatment:
Revolutionize your gearbox strengthening with our innovative use of steel shot S550 combined with wire cut shot mixed abrasive. Experience robust, consistent results with a hardness range of HRC50-55.
Achieve unprecedented durability with our shot blasting intensity of 0.25mmA, designed to enhance the fatigue life of components by an astounding threefold, as per the rigorous ISO 1143 standards.
Building steel structure weld cleaning:
For immaculate weld slag removal, our system propels shots at a velocity of 75m/s, guaranteeing complete coverage and thorough cleaning with 100% efficiency.
Our cutting-edge dust removal system, with a mighty air volume capacity of 12000m³/h, features real-time dust concentration monitoring and smart linkage for automatic start-stop functionality, ensuring optimal environmental compliance.
Precision processing of machine tool guide rails:
Utilize our special nylon abrasive, rated at Mohs hardness 3.5, to achieve a superior surface finish with a roughness of Ra1.6, ideal for precision applications.
Enhance your quality assurance with our state-of-the-art visual inspection system, boasting 0.01mm accuracy, for automatic and precise assessment of the cleaning effect.
4. Enterprise selection needs to focus on evaluation:
Workpiece adaptability: For shaft parts exhibiting a slenderness ratio greater than 10:1, our tailored solutions include specialized hangers to meet unique manufacturing demands.
Environmental protection requirements: Prioritize equipment with our advanced secondary dust removal configuration, ensuring dust emissions are maintained below 5mg/m³, aligning with stringent environmental standards.
Intelligence: Invest in cutting-edge equipment equipped with automatic abrasive replenishment and comprehensive fault diagnosis functions, promising a significant reduction in operational and maintenance costs by up to 30%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Our company, Qingdao Sanzhuji Technology Co., Ltd., stands as a beacon of excellence in sand casting machinery manufacturing. With an illustrious history spanning 14 years since its inception, we specialize in the state-of-the-art production lines for green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting production. Each process is meticulously crafted to meet the highest standards of quality and efficiency.
Contact Us
Address: Situated at the strategic North of G204 National Road, Poli Town, within the vibrant West Coast New Area of Qingdao, China, our factory is ideally located to serve our esteemed clients with both convenience and accessibility.
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