| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The renowned Jolt Squeeze Moulding Machine, also commonly referred to as the Jolt Squeeze Molding Machine or dubbed the Compaction Table in certain regions, remains an economic powerhouse in moulding solutions. Its popularity is unparalleled for manual and semi-automated green sand casting production, offering a blend of tradition and innovation.
Our cutting-edge machine boasts an optimized structure, featuring a robust square box basket design that significantly enhances fuselage rigidity. The innovative micro-seismic compaction molding process elevates compaction strength, achieving sand box hardness levels surpassing HB90 and elevating surface smoothness, ensuring impeccable product quality. A strategically integrated buffer spring diminishes impact on the base, while the advanced mold mechanism leverages an air cylinder, crank, connecting rod, and synchronous shaft for seamless ejection. With a user-friendly design powered by pneumatic components, operations are not only simplified but maintenance is a breeze. The ergonomic operation allows for real-time monitoring of sand molds, enhancing productivity with ease.
The Micro-seismic Compaction Molding Machine features an enhanced structure with a square box basket design for superior body rigidity. Utilizing the micro-seismic compaction process, it boosts compaction strength, ensuring sand box hardness above HB85 with improved surface smoothness, guaranteeing stable product quality. The air cushion micro shock efficiently mitigates foundation impact, while the south ejection mechanism's integration of cylinders, cranks, connecting rods, and synchronous shafts ensures flawless synchronous ejection. With pneumatic components streamlining control, the machine excels in ease of operation and maintenance, enabling clear visualization of sand molds and optimizing productivity.
Despite the advent of advanced moulding machines in the green sand casting process, the Jolt Squeeze Moulding Machine continues to captivate with its distinct advantages:
1. Cost-effective Moulding: The Jolt Squeeze Molding Machine stands as a budget-friendly option for green sand casting, suitable for both manual and semi-automatic casting lines. Its cost is remarkably just a tenth of flaskless moulding machines, offering exceptional value.
2. Accommodating Larger Mould Sizes: Ideal for molds exceeding dimensions of 700x600mm and heights over 250mm, this machine expertly handles bigger molds with ease.
3. Consistent and Sturdy Moulds: Thanks to high-frequency, low-amplitude jolting paired with robust dynamic squeeze force, the machine ensures uniform and rigid mold formation.
4. User-Friendly and Low Maintenance: Designed with a heavy-duty lifting cylinder, reliable pneumatic components, and an intuitive panel-mounted push button, maintenance and operations are effortlessly manageable.
The cutting-edge jolt-squeezing moulding machines are meticulously crafted with a sturdy body, a versatile working table, a reliable mould starting mechanism, a powerful shock compacting system, a swivel arm pressing head, and an efficient pneumatic piping system, among other advanced features.
1. A durable, hollow frame body forms the machine's core, supporting the arm pressure head. During compaction, the arm secures the body, ensuring pressure force absorption. Bolts securely connect the body with the shock mechanism. The adjustable pressure head, affixed on a swingable arm, features a screw elevator to modify the distance to the sand box based on its height.
2. A meticulously cast and shaped working table, crafted from ductile iron, adapts seamlessly to various sand box sizes, ensuring absolute precision and reliability.
3. The rotation of the arm is seamlessly controlled via a hand-pull valve, directing the cylinder's piston to achieve precise movement of both the positive and rotating arms.
4. The mould starting structure ingeniously combines two mould starting cylinders, a connecting rod, balance shaft, mould starting table, and mould starting rod. As the cylinder activates, it synchronizes the connecting rod, balance shaft, and table to collectively lift the sand box, initiating the moulding process simultaneously.
5. Shock Compaction Structure: Experience the cutting-edge spring micro-vibration pneumatic compaction design, crafted to elevate your manufacturing process. Our system enhances vibrational force to ensure a tight, secure compaction. When the mold initiates, the clamping cylinder fortifies the compaction cylinder, providing unparalleled stability. As the mold completes its cycle, the clamping cylinder elegantly releases, ensuring smooth operation.
6. Advanced Pneumatic Piping System: Designed for precision, our system channels compressed air through an efficient air filter to meticulously remove water and impurities. Following this, a fine oil mist is injected, providing essential lubrication to each pneumatic component. The entire machinery operates seamlessly via a user-friendly hand-pull valve console, offering superior control and reliability.
7. Optimized Air Supply and Lubrication: Our machine harnesses the power of air as its primary energy source, complemented by oil for optimal lubrication. Adjust the inlet pressure and oil volume effortlessly using the precision pressure reducing valve and oil regulating valve. The system employs an innovative oil fogger, utilizing siphon principles to create a fine mist that permeates the pipeline, ensuring comprehensive lubrication and enhanced performance.
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