| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The versatile Jolt Squeeze Moulding Machine, also known as a compaction table in certain regions, offers an economical solution for both manual and semi-automatic green sand casting production. This machine integrates seamlessly into various production lines, providing a cost-effective means to achieve precision casting with consistent quality.
Our state-of-the-art machine has been meticulously crafted with an optimized structure, featuring a robust square box basket design that significantly enhances the machine's rigidity. Utilizing an advanced micro-seismic compaction molding process, it dramatically elevates the compaction strength, ensuring sand box hardness exceeds HB90. This innovation boosts surface roughness quality, stabilizing product excellence. A buffer spring in the shock part reduces base impact, while the mold mechanism, operated by air cylinder and synchronized with a crank, connecting rod, and synchronous shaft, ensures seamless ejection. The machine's control system leverages sophisticated pneumatic components, making it not only easy to use but also simple to maintain. Operators can effortlessly monitor sand mold conditions, with user-friendly procedures that significantly boost productivity.
Our Micro-Seismic Compaction Molding Machine stands out with its optimized design, featuring a square box basket structure which enhances body rigidity. The advanced micro-seismic compaction method elevates compaction strength, ensuring sand box hardness surpasses HB85, and enhancing surface finish quality. Equipped with an air cushion micro shock, it minimizes foundational impact. The ejection system, powered by cylinders, cranks, connecting rods, and synchronous shafts, ensures precise, synchronized ejection. The machine's pneumatic control components provide comprehensive function, ensuring simplicity in operation and maintenance. Its user-centric design allows operators to easily visualize and manage sand mold conditions, maximizing productivity.
Despite the prevalence of sophisticated molding machines in the green sand casting process, the Jolt Squeeze Moulding Machine retains widespread popularity due to its numerous advantageous features:
1. This cost-effective molding machine is perfect for both manual and semi-automatic green sand casting. With a cost that's a mere fraction (1/10) of flaskless molding machines, it proves to be an economic choice.
2. Ideal for larger mold dimensions, the jolt and squeeze machine excels with mold sizes exceeding 700x600mm and heights over 250mm, ensuring flexibility and adaptability.
3. Achieve uniform and rigid molds thanks to high-frequency, low-amplitude jolting combined with a powerful dynamic squeeze force, guaranteeing consistently precise results.
4. Designed for ease of maintenance and operator convenience, it features a heavy-duty lifting cylinder, reliable pneumatic components, and an intuitive panel-mounted push button interface.
The jolt-squeezing molding machines are expertly crafted from a combination of body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and a pneumatic piping system, delivering a comprehensive molding solution.
1. The robust body is a hollow framework that forms the core support structure, bearing the pressure during compaction. The arm pressure head part integrates seamlessly with the body via a hooked mechanism, supported by a solid connection to the shock mechanism. A swing arm with an adjustable screw elevator adapts to varying sand box heights, enhancing flexibility.
2. Crafted from ductile iron, the working table is precision cast to accommodate sand boxes of varying sizes, ensuring long-lasting durability and consistent performance.
3. The rotating arm's movement is precisely controlled by a hand-pull valve, which directs the cylinder's piston back and forth to facilitate smooth operation of the positive arm and rotating arm.
4. The mold starting structure comprises dual mold starting cylinders, a connecting rod, balance shaft, mold starting table, and rods, all working in harmony. When activated, the system synchronizes perfectly, lifting the sand box and initiating the mold process efficiently.
5. Shock Compaction Structure. Our machine boasts a cutting-edge shock compaction system, leveraging a state-of-the-art spring micro-vibration pneumatic compaction design. This design enhances the vibration and compaction process, ensuring optimal performance. During the molding start-up phase, the clamping cylinder securely locks the compaction cylinder in place. When the molding process concludes, the clamping cylinder is expertly released, facilitating smooth mold drop.
6. Pneumatic Piping System: Experience unparalleled efficiency with our advanced pneumatic piping mechanism. Compressed air is first meticulously filtered to eliminate moisture and impurities, ensuring pristine quality. It is then infused with a fine oil mist, providing essential lubrication to all pneumatic components and mechanisms. With a user-friendly hand-pull valve console, every machine action is seamlessly executed, ensuring precision and reliability.
7. Air Supply and Lubrication. This machine runs on air as its energy source, supplemented by oil for seamless lubrication. The system allows for precise adjustments of the inlet pressure and oil volume via the pressure reducing valve and oil regulating valve. The advanced oil fogger, working on the siphon principle, expertly draws oil into the pipeline, dispersing a fine mist throughout the system. This ensures comprehensive lubrication, maintaining peak operational efficiency.
){kind=link}