Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
Our advanced blast rooms are designed with precision for treating large or highly valuable components that demand superior care. Equipped with cutting-edge nozzle manipulators, these rooms offer automated blasting for optimal surface treatment. For intricate areas beyond the reach of automation, manual blasting is employed to ensure comprehensive coverage. This dual approach not only maximizes flexibility but also significantly reduces the required manpower, making operations smoother and more cost-effective.
Ensuring the safety and comfort of operators is paramount during the blasting process. Inside our blast rooms, operators are shielded with robust protective clothing and helmets, designed to withstand abrasive impacts. The helmets are ingeniously equipped with ventilation systems, delivering fresh air to uphold the well-being and focus of operators amid rigorous tasks.
In prestigious sectors like aerospace and rail transit, the surface treatment of large components presents the formidable challenges of intricate cavity cleaning and low efficiency. Our state-of-the-art sandblasting room system revolutionizes this process, achieving a remarkable 300% boost in processing efficiency and slashing abrasive consumption by 40%. Through the synergy of a six-axis robotic arm and manual finishing, this system is a game-changer. This in-depth article dissects the core technical framework, safety mechanisms, and over 20 industry-specific applications of the sandblasting room. It promises to guide enterprises through a holistic service solution, spanning from meticulous process design and equipment integration to comprehensive personnel training.
Technical breakthrough and operation logic: Pioneering the future with Human-machine collaboration that redefines surface treatment paradigms.
Our sandblasting room system masterfully balances quality and efficiency, leveraging intelligent path planning and a dual-mode operation system:
1. Cutting-edge Automated Sandblasting Unit
Advanced Six-axis Robotic Arm Configuration:
Features unmatched repeat positioning accuracy of ±0.05mm, adept at handling complex curved surfaces with a curvature radius exceeding 5mm.
Integrated with a dynamic pressure feedback spray gun (0.6-0.8MPa), ensuring real-time refinement of abrasive flow with an impressive accuracy of ±3%.
State-of-the-art Intelligent Trajectory Planning:
Utilizing 3D scanning modeling (precision 0.1mm) to craft sandblasting paths with an outstanding coverage rate of over 99.5%.
For deep cavities, a strategic 45° incident angle combined with a spiral propulsion mode significantly enhances processing efficiency.
Dedicated Manual Finishing Operation Zone:
Manual intervention specifically targets the robotic arm's blind spots, addressing areas like bolt holes with apertures under 10mm and intricate corners.
Human-machine Collaboration Safety Protocol:
An electronic fence with a high detection accuracy of 5mm ensures the robotic arm decelerates to 15% speed within a 1-meter proximity for enhanced safety.
Emergency braking system boasts a swift response time of under 0.3 seconds, adhering to the EN ISO 13855 standard.
Core Module and Safety Protection System
Abrasive Circulation System, rigorously conforming to the OSHA 1910.94 standard:
2. Revolutionary Three-Level Recovery Device:
The first-level cyclone separation achieves an impressive recovery rate of 85% for particles larger than 150μm.
Second-level magnetic separation and sorting deliver an exceptional iron-based abrasive recovery rate of 98%.
Third-level vibration screening ensures meticulous accuracy of ±20μm.
Abrasive Mixing Ratio Control:
Precision control automatically adjusts the quantity of new material added, maintaining a proportional error of under 3% to guarantee surface consistency.
3. Comprehensive Personnel Protection System:
A-Level Protective Equipment:
Helmet with positive pressure air supply (EN 12941 certified), delivering a steady air supply of ≥170L/min for optimal operator comfort.
Full body protective clothing boasts a robust wear resistance level of 5, certified by EN ISO 13982-1.
Sophisticated Environmental Monitoring System:
Real-time dust concentration monitoring employs the laser scattering principle, offering an unparalleled accuracy of ±0.1mg/m³.
When oxygen levels drop below 19.5%, an interlock system seamlessly triggers an emergency oxygen supply, ensuring a safe operating environment.
4. Dust removal and purification unit:
Experience superior air quality with our Cartridge Dust Collector, boasting an impressive filtration efficiency of 99.99%, and maintaining emissions at an incredibly low level of less than 1mg/m³.
Our Intelligent Dust Cleaning Mode is designed to optimize energy consumption, automatically activating pulse backwash when the pressure difference exceeds 1500Pa. This innovative system reduces energy usage by an impressive 30%.
5. Six major technical upgrade directions
Digital twin system:
Our state-of-the-art Digital Twin System provides real-time mapping of sandblasting room operations, ensuring predictive maintenance with an accuracy exceeding 85%.
All process parameters are securely stored in the cloud, allowing for seamless, one-click access to historical solutions for enhanced operational efficiency.
Green energy-saving technology:
Our Waste Abrasive Regeneration Device significantly enhances sustainability by increasing the cycle life of ceramic sand from 15 to an impressive 30 times.
The ingenious Heat Recovery Module utilizes 80ºC exhaust gases to preheat new abrasives, delivering remarkable energy savings of 12%.
AI visual inspection:
Equipped with a high-precision camera offering 5μm resolution, our AI Visual Inspection technology autonomously evaluates cleanliness, adhering to SSPC-VIS 1 standards.
This cutting-edge technology automatically marks defect positions, boosting manual finishing efficiency by a phenomenal 40%.
Modular design:
Our Quick-install Room ensures precise construction with a splicing error of less than 2mm, significantly reducing the construction period from 90 days to an impressive 30 days.
Featuring expandable processing capacity, each single module manages 50-200m³, offering seamless parallel expansion to suit your needs.
Special abrasive development:
Our Nano-coated Abrasive delivers unparalleled performance with a 30% increase in hardness and doubles the lifespan, setting a new standard in abrasive technology.
We offer Degradable Plant-based Abrasives, perfect for eco-friendly treatment in food machinery applications, prioritizing the environment without compromising results.
Remote operation and maintenance center:
Equipped with cutting-edge 5G transmission, our center ensures rapid operation data delivery and fault diagnosis response times of less than 15 minutes.
Our AR Glasses provide comprehensive on-site maintenance guidance, minimizing downtime losses and enhancing operational efficiency.
6. Enterprises need to focus on the following when selecting models:
Process matching: Choose the appropriate abrasive type based on component size (recommended maximum processing size is ≥ 80% of room specifications) and material hardness to ensure optimal performance.
Safety certification: Prioritize equipment with ANSI B11.27-2022 Human-Machine Collaboration Safety Certification to ensure the highest safety standards.
Energy efficiency level: Ensure the dust removal system complies with the ultra-low emission requirements set by GB 16297-2023 for an environmentally responsible operation.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a rich legacy of 14 years in the industry, Qingdao Sanzhuji Technology Co., Ltd. takes pride in its specialization in crafting advanced sand casting machinery. Our diverse product offerings include comprehensive solutions such as the green sand casting production line, the innovative furan resin sand casting production line, the lost foam casting production line, and the coated sand steel sand buried casting production line. We are committed to delivering high-quality and efficient casting machinery tailored to meet the unique needs of our clients.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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