Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
Introducing the Q37 Type shot blasting machine, a pinnacle of engineering excellence in hook-type shot blasting equipment. This sophisticated machinery offers an array of distinct characteristics tailored for superior performance.
Featuring an advanced cantilever, or direct-link centrifugal blast machine, this equipment integrates a large blast volume with high-speed capabilities. This design innovation significantly amplifies cleaning efficiency, ensuring exceptional quality results every time.
Experience seamless operations as the hook gently elevates the workpiece into the heart of the blast chamber. Once secured, a synchronized sequence begins—activating dust removal systems, separators, hoists, screw conveyors, and the shot blasting machine itself. The workpiece is expertly maneuvered, rotating and shifting to eliminate every stray particle from the most inaccessible corners, culminating in a pristine clean. Upon completion, the workpiece is smoothly retrieved and unloaded, ready for the next phase.
Crafted with precision, the simulated blast diagrams and machine drawings are meticulously rendered using state-of-the-art computer-aided design (CAD). This strategic design optimizes the arrangement and utilization of each component, enhancing both productivity and the lifespan of the chamber shield. The robust cleaning chamber, fortified with wear-resistant steel plates, alongside the bag dust removal system, ensures minimal fouling. The electric control system offers flexible manual and automatic operation for unmatched convenience.
Ingeniously designed without a pit, this equipment eliminates the need for costly and time-consuming pit foundations. Addressing the challenges faced by southern China's industry, it prevents rust and caking of shot sand in elevators due to pit water exposure.
Our series is versatile, available in both single and double hook configurations. The innovative double hook type features a Y-type track, allowing simultaneous shot blasting and loading/unloading operations. With independent travel tracks, the system operates seamlessly without altering paths, maximizing productivity.
Hook-type Shot Blasting Machine: Masterfully engineered for the surface treatment of castings and forgings, offering comprehensive coverage and industrial-grade solutions with cutting-edge dust removal technology.
In industries like casting and forging, handling diverse, small-batch workpieces can be challenging, often plagued by numerous cleaning dead corners and inefficiencies. Our hook-type shot blasting machine revolutionizes the process, achieving an impressive 99.8% first-pass success rate, while reducing energy consumption by 35%. The 360° dead-angle blasting and smart projectile recovery system make it the top choice for small to medium-sized casting and forging treatments (50-2000kg). This comprehensive article delves into technical specifications, process alignment, and insights from over 20 industry applications, offering an in-depth guide on optimizing from detection to process refinement.
1. Pioneering Technological Advancement: Breakthroughs in 3D Dynamic Simulation and Precision Shot Blasting Control
The hook-type shot blasting machine redefines surface treatment standards through innovative shot blasting trajectory simulation coupled with a dual-mode dust removal system:
The intelligent shot blasting system meets ISO 11124-3 standards, offering unparalleled precision and efficiency:
The groundbreaking 3D shot flow field simulation ensures complete coverage:
Utilizing ANSYS Fluent software, it simulates shot incident angles adjustable between 30-85°, achieving 100% coverage and precision.
For shaft components with a high slenderness ratio (>8:1), a spiral blasting mode at 4-8 rpm is employed, delivering a surface roughness of Ra2.5±0.3μm.
Efficient Multi-Station Collaborative Operation:
Dual hooks systematically alternate (switch time <30 seconds), boosting processing efficiency to an impressive 150 pieces per shift.
Specialized modes for delicate thin-walled parts (thickness <3mm) reduce shot speed to 45m/s, ensuring deformation stays under 0.1mm.
2. Advanced Dust Removal and Purification System (Compliant with GB 16297-2023):
Second-Stage Dust Removal System:
The pre-dust removal process in the settling chamber efficiently captures particles over 50μm with an impressive 85% efficiency rate.
Discover the revolutionary Pulse Back-Blowing Bag Dust Removal system, engineered with precision to ensure top-notch air filtration accuracy at 1μm. Embrace environmentally-conscious operations with emission concentrations kept impressively below <5mg/m³, leading the way in sustainable industrial cleaning solutions.
Delve into a Typical Project Economic Account, showcasing a remarkable Motor Housing Cleaning Case. Witness how our strategic solutions translate into economic efficiency and operational excellence, offering tangible results that resonate with cost-effectiveness and high performance.
3. Explore our diverse Industry Application Scenarios and Tailored Process Adaptation Solutions. Uncover how our versatile approaches seamlessly integrate into various industrial frameworks, optimizing processes while maintaining superior quality across applications.
Experience the unparalleled Locomotive Gearbox Strengthening Treatment, a cutting-edge solution designed to enhance durability and performance. Tap into advanced methodologies that set new benchmarks in gearbox longevity and reliability.
Embrace technology with our specialized abrasive blend - Steel Shot (S550) combined with Steel Wire Cut Shot. This meticulous mix, boasting a hardness of HRC50-55, ensures precision and effectiveness in every application, delivering results that exceed expectations.
Achieve superior results with Shot Blasting Intensity set at 0.25mmA, reinforcing components to increase Fatigue Life by an astounding 3 times, compliant with the esteemed ISO 1143 Standard. Elevate your processes to new heights of durability and performance.
Optimize your Building Steel Structure Weld Cleaning with our state-of-the-art solutions. Experience pristine welds through advanced cleaning techniques that redefine industry standards.
Revolutionize Weld Slag Removal with our high-efficiency mode, featuring Shot Speed at 75m/s and comprehensive coverage at 100%. Ensure flawless surface finishes and enhanced structural integrity with our precision-engineered methods.
Harness the power of our Dust Removal System, offering an impressive Air Volume of 12000m³/h. Benefit from real-time Dust Concentration Monitoring with seamless linkage for automated Start and Stop, ensuring optimal air quality and operational efficiency.
Precision processing of Machine Tool Guide Rails reaches new pinnacles of excellence. Our innovative techniques guarantee superior precision and functionality, setting gold standards in the industry.
Utilize Special Nylon Abrasive with a Mohs Hardness of 3.5, achieving Surface Roughness Ra1.6. Our meticulous approach ensures unparalleled smoothness and precision, meeting the high standards of quality expected in precision processing.
Enhance operations with our state-of-the-art Visual Inspection System equipped with an exceptional Accuracy of 0.01mm. Automatically assess and ensure cleaning efficacy, empowering your processes with intelligent and reliable automation.
4. Ensure Enterprise Selection Needs focus on Comprehensive Evaluation. Our strategic insights guide you through critical assessments to match solutions perfectly tailored to your enterprise's unique demands.
Adapt seamlessly to varied Workpiece Requirements. For Shaft Parts with a Slenderness Ratio >10:1, rely on Customized Special Hangers designed for optimal support and precision handling.
Prioritize Environmental Protection with our advanced Secondary Dust Removal Configuration, ensuring Dust Emission remains comfortably below <5mg/m³. Commit to eco-friendly practices without compromising on efficiency.
Elevate Intelligence Levels with equipment featuring Automatic Abrasive Replenishment and Fault Diagnosis Functions. Reduce Operation and Maintenance Costs by a remarkable 30%, embracing smart solutions that enhance productivity and reduce downtime.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of esteemed history in the industry, Qingdao Sanzhuji Technology Co., Ltd. has carved out a niche as a specialist in the production of superior sand casting machinery. Our comprehensive range includes the innovative green sand casting production line, the robust furan resin sand casting production line, the advanced lost foam casting production line, and the highly efficient coated sand steel sand buried casting production line.
Contact Us
Address: Nestled in the strategic locale of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility stands as a beacon of industrial excellence and innovation.
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