| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Experience the efficiency of the Jolt Squeeze Moulding Machine, also fondly known as the jolt squeeze molding machine, and referred to as a compaction table in certain regions. This innovative squeeze molding machine stands as an economical molding solution, tailored for manual and basic automatic green sand casting production processes.
This revolutionary machine boasts a meticulously optimized structure, featuring a robust square box basket form that significantly enhances fuselage rigidity. Employing a state-of-the-art micro-seismic compaction molding process, the machine dramatically boosts compaction strength, allowing the sand box hardness to soar beyond HB90. This enhances surface smoothness by an entire grade, ensuring stabilized product quality. Our machine's shock component is ingeniously fitted with a buffer spring, effectively minimizing impact to its base. Additionally, the mold mechanism utilizes air cylinders, cranks, connecting rods, and a synchronous shaft for seamless ejection. Its control system, powered by pneumatic components, offers simplicity in operation and maintenance. Experience effortless operation with easy visual monitoring of sand mold conditions and enjoy a user-friendly operating procedure, significantly boosting productivity.
Introducing our Micro-seismic Compaction Molding Machine, with an expertly optimized design. The body, adopting a sturdy square box basket structure, significantly bolsters body rigidity. Harnessing micro-seismic compaction, this machine elevates compaction strength, with sand box hardness exceeding HB85. The surface roughness sees a notable upgrade, stabilizing product quality. Equipped with air cushion micro shock technology, it effectively dampens foundation impact. Employing cylinders, cranks, connecting rods, and synchronous shafts, the south ejection mechanism achieves flawless ejection. The control system, relying on pneumatic components, ensures straightforward operation and easy upkeep. Effortlessly operate with the ability to visualize sand mold conditions and enjoy a humanized operating procedure that propels productivity.
In the world of green sand casting, while advanced moulding machines are prevalent, the Jolt Squeeze Moulding Machine retains its popularity for the following standout advantages:
1. Cost-effective solution for green sand casting. The Jolt Squeeze Molding Machine is perfect for both manual casting and semi-automatic casting lines, with costs at just a fraction—1/10th—of flaskless molding machines.
2. Ideal for larger mold sizes. The jolt and squeeze machine excels with mold dimensions exceeding 700x600mm and heights over 250mm.
3. Achieve uniform and robust molds through high-frequency, low-amplitude jolting, coupled with a substantial dynamic squeeze force for impeccable uniformity.
4. Designed with maintenance and operation in mind, featuring a heavy-duty lifting cylinder, dependable pneumatic parts, and a conveniently panel-mounted push button.
Our jolt-squeezing molding machines are a sophisticated ensemble of a main body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and a comprehensive pneumatic piping system.
1. The main body is a robust hollow framework. Its upper section supports the arm pressure head part, which, while compacting, ensures force is absorbed by the body. The body and shock mechanism are securely bolted, with the arm pressure head part mounted on a reversible swing arm. The pressure head features an adjustable screw elevator to modify its distance to the sand box, accommodating varying sand box heights.
2. Crafted from ductile iron, the cast working table is precisely shaped to serve sand boxes of diverse sizes.
3. The rotating arm's movement is deftly controlled by a hand-pull valve, which governs the cylinder piston, ensuring smooth forward and backward motion.
4. The mold starting structure includes two mold starting cylinders, a connecting rod, balance shaft, mold starting table, and mold starting rod. Initiating the mold starting cylinder triggers the connecting rod, balance shaft, and mold starting table, synchronizing the lifting of the sand box, effectively commencing the molding process.
5. Innovative Shock Compaction Structure: This cutting-edge system employs a spring micro-vibration pneumatic compaction structure, designed to amplify the force of vibration, ensuring robust and efficient compaction. When the mold starts, the clamping cylinder secures the compaction cylinder, locking it firmly in place, and seamlessly releases as the mold is removed, providing a smooth operation.
6. Advanced Pneumatic Piping System: The machine integrates a sophisticated pneumatic system that processes compressed air through an air filter to eliminate any water and impurities. It then injects a fine mist of lubricant via an oil mist injector, ensuring all pneumatic components and mechanisms operate with precision. The machine's dynamic actions are meticulously controlled through an intuitive hand-pull valve console, offering seamless and user-friendly operation.
7. Optimized Air Supply and Lubrication: Harnessing air as its primary energy source and oil for lubrication, the machine's performance is fine-tuned with adjustable inlet pressure and oil volume via the pressure reducing valve and oil regulating valve. The air source, using an oil fogger based on the siphon principle, draws fine oil mist into the pipeline, providing comprehensive lubrication throughout the system, enhancing durability and efficiency.
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