Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a pivotal component in automated green sand casting workshops. To operate at peak performance, it seamlessly integrates with green sand recycling equipment, ensuring the utmost quality. The process begins by purging iron splinters from old sand and rejuvenating it, delivering a swift 40-70 seconds per model. Specialized injection techniques, including both horizontal and dual-plane sand injections, are employed. The resultant mold sand maintains a robust hardness averaging at HB80-90, guaranteeing durability and precision.
Our Removable Flask Molding Machine is engineered for excellence, facilitating the production of intricate castings with minimal sand line complexity. Its compact design requires less investment and space, while offering a high degree of automation. The machine promises elevated production efficiency and user-friendly operation. Core removal is effortless, and the molding and pouring processes are optimized for casting sand automatic molding. Enjoy consistent quality and exceptional output with this innovative solution.
Experience superior control with our hydraulic system, which is governed by the advanced proportional valve from Taiwan Seven Oceans. The system employs a high-resolution electronic ruler ensuring pinpoint real-time tracking and actuator positioning. This allows for precise system pressure and flow adjustments directly via the intuitive touch screen interface.
Unveiling the Distinctive Features of the Removable Flask Molding Machine:
1. Seamless Automated Operation: With a simple one-button system, operation is intuitive and requires no specialized training, making it accessible for all.
Effortless Molding Process: Initiating a complete mold cycle is as easy as pressing the start button once. For tasks requiring core integration, the machine smartly pauses, resuming automatically post-core placement. A single press of the close mold button and the process completes autonomously.
2. Versatile Parting Options: Benefit from horizontal and vertical parting capabilities, free from column obstructions, simplifying core lowering operations.
3. Quick Template Changes: Secure templates with four screws, allowing swaps within a swift five minutes. Adapt seamlessly to molds of identical dimensions.
4. Customizable Casting Hardness: Tailor the casting hardness to your specific needs, with a few easy parameter adjustments delivering rapid results, achieving up to 85-90 degrees.
5. Adjustable Casting Heights for Sand Economy: The adaptability of upper and lower compaction plates caters to varied casting heights, optimizing sand usage.
6. Precision Moulding: Ensuring high repeatability, the molding process is executed in a uniformly positioned system. Fully automated control eliminates human error, guaranteeing stable and efficient quality.
7. Consistent Casting Excellence: Our machine's precision mechanical positioning system, coupled with microcomputer and position detection linkage, ensures uniformity and reliability in every cast, free from human interference.
8. Enhanced Operator Safety: Equipped with advanced light curtain protection, this machine prioritizes operator safety without compromising efficiency.
9. Rapid Modeling Speed: Completing a mold in approximately 40 seconds per box, the touch screen interface allows easy parameter adjustments. Customization for larger models is available to meet customer specifications.
10. Flexible Production Options: Choose between a conveyor line setup or standalone production. This machine requires minimal complex wiring, utilizing existing sand mixers and adding a convenient conveyor belt for fully automated production.
11. Extensive Pouring and Ventilation Solutions: With 100-150 reserved positions for pouring ports and air needles, this feature facilitates advanced pouring designs, addresses ventilation issues, and boosts casting efficiency.
Components of the Removable Flask Molding Machine:
1. Advanced Horizontal Sand Injection: Employing side directional airflow suspension ensures even sand filling without blockages, improving sand quality and casting size precision. This feature is ideal for simple, thin-walled products, balancing compaction to prevent mold distortion and deformation, and allowing the use of thinner mold plates.
2. Experience the innovative Upper and Lower Sand Injection Machine, expertly designed to address the challenges of inconsistent sand hardness due to uniform sand cloth. This revolutionary solution eliminates sand shadow issues for intricate or high-casting-height products. Versatile in its application, our Up and Down Sand Injection Molding Machine accommodates small, medium, and large castings. Even molds with deep-hanging sand shapes can benefit, reducing the risk of collapsed boxes and enhancing the precision of casting dimensions.
Embrace the future of sand injection with our cutting-edge air flow suspension bottom injection technology. With sand filling perpendicular to the type plate, it delivers unparalleled uniformity. This advanced method prevents sand clogging, enabling the production of complex shapes with remarkable stability. Elevate your sand filling quality, minimize bad sand eyes, and improve casting precision. Our system adapts to diverse sand characteristics, utilizing compaction balance control to prevent type plate distortion. Enhance your operations with improved dimensional accuracy and reduced collapse box risks, all while benefiting from the flexibility of utilizing thinner type plate molds.
3. Moulding Machine Table.
The molding process is perfected with a fixed mould on the middle box, featuring a uniquely designed butterfly-shaped movable plate, along with a robust bottom and top plate.
Our state-of-the-art equipment features components crafted from QT500 ductile iron, such as the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate. The lower pressure plate boasts high chromium alloy iron construction. Ensuring unmatched rigidity, numerous reinforcement bars fortify the five plates, complemented by 45Cr columns that are medium frequency tempered and hard chrome plated. Utilizing NOK brand seals, our heavy-duty hydraulic cylinders and steel wire braided high-pressure hoses withstand high pressure and temperature. With four support cylinders enhancing demoulding stability, and an oil cylinder optimizing sand pushing stability, you can expect nothing less than exceptional performance.
4. Pneumatic System.
Our machinery is equipped with top-tier pneumatic components from Taiwan's renowned Airtac brand. This includes a sophisticated air source processing triplet, a precise pneumatic actuating element cylinder, and a reliable pneumatic control element solenoid valve.
5. Hydraulic Pumping Station.
Discover the exceptional capabilities of our hydraulic pumping station, featuring five pairs of solenoid valves controlling the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push-type oil cylinder. Incorporating high-quality components from Japan Oil Research, including their solenoid valves and oil pumps, the system operates at 19MPa with a common pressure of 13MPa or less. Expect precision with the proportional valve of Oil Research, and digital control facilitated by a Mitsubishi PLC module and touch screen, allowing easy adjustments up to a 19MPa upper limit. An air-cooled radiator activates when hydraulic oil exceeds 30 degrees, maintaining optimal temperatures and safeguarding hydraulic cylinder seals. A built-in heater in the oil tank prevents oil viscosity issues at low temperatures, ensuring smooth operations.
6. Control System.
Experience seamless operations with our Control System, overseeing pressure, speed, and temperature with precision. Featuring a Mitsubishi touch screen and PLC control, hydraulic solenoid valves and Taiwan ADATA pneumatic components are expertly managed to ensure synchronized and interlocked actions. The hydraulic oil temperature is controlled by an Omron thermostat, while the Mitsubishi PLC, output modules, and SND relays provide robust control over the hydraulic system, ensuring superior reliability and performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With 14 years of relentless innovation and dedication, Qingdao Sanzhuji Technology Co., Ltd. emerges as a beacon of excellence in the realm of sand casting machinery production. Our extensive portfolio proudly features specialized machinery, including the state-of-the-art green sand casting production line, the advanced furan resin sand casting production line, the innovative lost foam casting production line, and the expertly engineered coated sand steel sand buried casting production line. Each product in our lineup is a testament to our commitment to quality and technological advancement.
Contact Us
Address: Nestled conveniently north of the G204 National Road, within the bustling Poli Town, West Coast New Area, Qingdao, China, our facility is positioned in a prime location offering easy access and connectivity.
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