Product Parameters
| Model |
Individual workpiece weight:Kg |
Drum load:Kg |
Efficiency of production:T/H |
End Plate Diameter:mm |
Rotational speed of end plate:R/min |
Shot Blast Machine Models |
Shot peening capacity:Kg/min |
Motor power:Kw |
| 15GN |
80-100 |
1000-1500 |
10-15 |
1100 |
3 |
Q038 |
1×480 |
50 |
| 28GN |
100-150 |
1500-3000 |
15-20 |
1250 |
2 |
Q038 |
2×380 |
65 |
Detailed Photos
Product Description
Tracked Shot Blasting Machine: Experience the unparalleled dual-mode flexibility of rubber and metal tracks—your ultimate intelligent solution for the meticulous surface treatment of small and medium-sized workpieces.
Industries including casting, forging, and automotive components frequently encounter challenges in surface treatment such as numerous cleaning dead corners, susceptibility to workpiece damage, and noise pollution. Our revolutionary tracked shot blasting machine triumphs over these obstacles by achieving 100% surface cleaning coverage and a remarkable 60% noise reduction. This is made possible by the innovative rubber/metal dual-mode track design paired with cutting-edge intelligent shot blasting control technology. It stands out as the preferred equipment for diverse varieties and small-batch production. This article delves into the nuances of track selection logic, technical parameter comparisons, and over 20 distinctive industry application scenarios, offering enterprises a comprehensive guide from process adaptation to cost-efficient operation.
1. Core Technical Advantages of Tracked Shot Blasting Machine
Dual-Mode Track Design: Meticulously engineered for precise adaptation through rubber and metal options.
Rubber Track:
Material Characteristics: Crafted from high-strength wear-resistant rubber (Shore hardness 70-80°) with an elastic modulus of 5-8MPa, it excels in absorbing 90% of impact forces, thereby preventing scratches on delicate metals like copper and aluminum during collisions.
Noise Reduction Performance: Operates at a whisper-quiet level with noise ≤75dB (compared to metal track ≥90dB), meeting the stringent GB 12348-2008 environmental protection standards.
Applicable Scenarios: Ideally suited for precision castings, springs, bearings, and other sensitive workpieces prone to collision, especially perfect for mixed production involving multiple varieties.
Metal Track:
Material Characteristics: Forged from manganese steel (hardness HRC50-55), its wear resistance is thrice as effective, making it ideal for handling robust workpieces such as cast iron and forged steel weighing up to 150kg.
Structural Advantages: Its chain plate design ensures superior load-bearing capacity and can endure high-intensity impacts at shot blasting speeds reaching 85m/s.
2. Intelligent Shot Blasting System (ISO 11124-3 Standard Compliant)
Adjustable Shot Blasting Speeds: Fine-tune with three-speed options of 75/80/85m/s to cater to workpieces of varying hardness (e.g., 75m/s for aluminum alloys and 85m/s for cast steel).
BE Type Separator: Achieves a shot recovery rate of ≥98% with waste sand discharge purity over 95%, effectively reducing abrasive loss by an impressive 40%.
Pulse Bag Dust Removal: Ensures emission concentrations under <5mg/m³, surpassing the GB 16297-2023 standard by 50%, thus supporting green factory certification initiatives.
3. Application Scenarios and Selection Formulas for Six Major Industries
Automotive Parts Industry:
Gear Surface Strengthening: Employ metal track + steel shot (S550), resulting in a shot blasting intensity of 0.25mmA, which enhances fatigue life by threefold.
Aluminum Alloy Die Casting Cleaning: Utilize rubber track + glass beads (Φ0.3mm) to achieve a roughness of Ra1.6, ensuring a qualification rate of 99.9%.
Precision Casting Field:
Copper Valve Body Descaling: With rubber track + ceramic sand, enjoy processing efficiency of 25 pieces per hour with zero scratches.
Stainless Steel Casting Polishing: Metal track + stainless steel shot elevates glossiness to G60 (ISO 8503 standard).
Electronic Components Industry:
Spring Stress Relief: Rubber track + nylon abrasive ensures deformation under <0.05mm and boosts elastic modulus consistency by 20%.
Selection Calculation Formula:
Track Length Formula: Track length = maximum workpiece length × 1.2 (safety factor).
Number of Shot Blasters Formula: Calculate with workpiece surface area (m³) × shot density (200-300kg/m³·h) / single shot blaster processing capacity.
4. Cutting-Edge Technological Innovation & Maintenance Strategy for Rubber Tracks
Ingenious Three-Layer Composite Structure Design:
Surface Layer: Precision-engineered with high wear-resistant rubber (thickness 8-10mm), offering outstanding durability with Mohs wear <0.01g/time;
Middle Layer: Reinforced with robust polyester fiber layer, ensuring a remarkable tensile strength of ≥200MPa;
Bottom Layer: Expertly crafted anti-slip texture design, delivering a reliable friction coefficient of 0.6-0.8, effectively preventing any workpiece slip.
Comprehensive Life Extension Plan:
Strategic Regular Flipping: Ensure even wear by flipping the track every 500 hours;
Precision Elasticity Test: Conduct a monthly Shore hardness test, replacing if hardness decreases by over 10° to maintain optimal performance.
Rapid Replacement Technology:
Innovative Modular Splicing Design: Empowering single-person replacement execution within a swift 30 minutes, vastly outperforming traditional metal tracks needing 2 hours.
5. Path to Enhanced Strengthening and Upgrading of Metal Tracks
Advanced Surface Treatment Technology:
Tungsten Carbide Coating: Elevates hardness to an impressive HRC65, extending lifespan to an astounding 8000 hours;
Cost-Effective Laser Cladding Repair: Achieving a 60% reduction in repair costs for worn components.
Innovative Noise Reduction Solution:
Damping Sandwich Design: Ingeniously embeds a rubber layer between chain plates, effectively reducing noise by 15dB.
Conclusion: The Four Pillars of Track Selection
Material Matching Excellence: Opt for rubber tracks for gentle metal/precision applications, and metal tracks for arduous heavy-duty tasks;
Environmental Compliance Priority: Choose equipment prioritizing dust emission <5mg/m³ and noise ≤85dB;
Cost-Efficiency Control: Emphasize the 40% lower comprehensive operation and maintenance cost of rubber tracks compared to metal tracks;
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers of Excellence: With over 14 years of rich heritage, Qingdao Sanzhuji Technology Co., Ltd. specializes in crafting state-of-the-art sand casting machinery. Our extensive expertise encompasses a diverse range of production lines including green sand casting, furan resin sand casting, and lost foam casting. Additionally, we are renowned for our coated sand and steel sand buried casting production lines, setting benchmarks in innovation and reliability.
Contact Us
Visit Us At: Located conveniently in the vibrant West Coast New Area, our address is situated at the North of G204 National Road, Poli Town, Qingdao, China. We invite you to explore our cutting-edge facilities and witness the precision and quality that define Qingdao Sanzhuji.
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