Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
The S56 Vibration Regeneration Machine: An Exceptional Solution for Resin Sand Recovery. Expertly crafted to tackle the complex challenges of crushing and recycling old resin sands, this machine excels in processing furan resin self-hardening sand and water glass sand. With its versatile functionalities, including sand implementation supported by a sand falling grid, crushing, film removal, and precise screening, it offers a comprehensive solution. The mainframe's compact design ensures it occupies minimal space. Powered efficiently by a vibrating motor, it achieves a remarkably low sand crushing rate. Simultaneously, it boasts a high recycling rate, producing regenerated sand that is perfectly complete and rounded through adept rubbing and film removal during operation.
In the intricate world of resin sand casting, the S56 Vibration Regenerator emerges as an indispensable tool. Its proficiency in enhancing the regeneration efficiency of old sand and maintaining sand quality stability directly influences casting precision and cost-effectiveness. Celebrated as a benchmark in the domains of furan resin self-hardening sand and water glass sand regeneration, this equipment stands out with its state-of-the-art multi-stage regeneration technology, minimal sand crushing rate, and smart control features. This in-depth exploration will reveal how the S56 empowers foundries to both recycle sand resources efficiently and achieve cost reductions while boosting operational efficiency. We will delve into its technical principles, adaptability to various processes, core design advantages, and extensive industry applications.
1. Technical Principles and Core Design Breakthroughs
Facing challenges in regenerating resin sand with loss on ignition (LOI) values ranging from 3-8% and water glass sand with Na2O residues of 0.5-1.2%, the S56 machine transcends these hurdles using its advanced multi-dimensional vibration regeneration technology:
Fourth-Order Regeneration System:
Sand Block Crushing: Harnessing the power of a high-frequency vibration motor operating at a speed of 1500r/min and delivering an impressive exciting force of 50-200kN, the system propels the hammer to efficiently impact sand blocks. This results in a crushing efficiency ranging from 20-80t/h, with sand block particle sizes maintained at ≤Φ20mm and an impressive sand crushing rate below 1.5%.
Thin Film Stripping: Through the ingenious use of multi-stage centrifugal friction, the wiper, with a line speed of 5-8m/s, skillfully peels off the resin film via inter-sand particle friction. This achieves an impressive film removal rate of over 98%, with regenerated sand maintaining a burning loss of ≤1.8%.
Precision Screening: Utilizing a double-layer stainless steel screen for precise grading, the upper layer at Φ5mm and the lower at Φ0.2mm, ensures that the old sand's micro powder rate is kept under 0.5%. The AFS particle size concentration (CU value) remains impressively stable at ≤1.3.
Sand Shaping: The eddy current shot blasting chamber, using steel shot at Φ0.3mm, expertly performs secondary grinding of sand particles. This process enhances roundness, achieving a Roundness Index of ≥0.85, and boosts air permeability by an impressive 40%.
Compact Module Design:
With a main machine size of just 3.5×2×2.8m (length×width×height) and occupying an area of less than 7m³, the S56 is ideally suited for production line transformations, even in workshops with constrained space.
Featuring a quick-detachable screen, which can be replaced in under 15 minutes, and a hydraulic inspection door, the maintenance efficiency is remarkably increased by 60%.
Intelligent Control System:
Equipped with a state-of-the-art vibration motor variable frequency drive, allowing frequency adjustments between 15-50Hz, the system automatically calibrates amplitude based on sand volume fluctuations, maintaining precision with an accuracy of ±5%.
An integrated online particle size analyzer provides real-time monitoring of regenerated sand quality, enabling dynamic adjustments to shot blasting intensity and screen inclination, ensuring consistently stable sand quality.
2. Comparison of Core Advantages and Economic Benefits
In stark contrast to traditional mechanical regeneration equipment, the S56 represents a quantum leap in efficiency, driven by its innovative energy optimization and material advancements:
Energy Saving and Consumption Reduction:
Utilizing a permanent magnet synchronous vibration motor combined with an energy feedback system, the S56 achieves remarkable energy efficiency, with power consumption per ton of sand regeneration at ≤1.8kW·h, delivering a 35% energy saving compared to conventional equipment.
Boasting an enclosed dust removal design with an air volume capacity of 5000m³/h, the S56 ensures dust emission concentrations are kept at an impressively low level of <5mg/m³, resulting in a 70% reduction in environmental protection management costs.
Quality and Benefits:
In the pursuit of excellence and efficiency, our Comprehensive Sand Lump Breaker Service for Furan Resin Crushing propels your operations to new heights. With an extraordinary recycled sand reuse rate exceeding 92%, you'll witness a significant reduction in the amount of new sand required by an impressive 60%! This innovative approach translates into substantial cost savings, exceeding 2 million yuan annually, based on a production capacity of 10,000 tons. Experience the remarkable impact of optimized resource management today.
Achieve a superior finish with our cutting-edge technology. The surface roughness of your castings is dramatically improved from Ra12.5μm to an exceptional Ra6.3μm. Not only does our solution enhance aesthetic appeal, but it also significantly reduces porosity defect rates to less than 0.5%. Embrace the pinnacle of precision and quality with Qingdao Sanzhuji Technology Co., Ltd.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a legacy of excellence spanning over 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of innovative sand casting machinery production. Our expertise encompasses a diverse array of casting solutions, including the dynamic green sand casting production line, the precision-driven furan resin sand casting production line, the revolutionary lost foam casting production line, and the cutting-edge coated sand steel sand buried casting production line. Our commitment to quality and innovation ensures that we deliver unparalleled machinery solutions tailored to meet the evolving needs of our clients.
Contact Us
Address: Nestled in the strategic location north of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is perfectly poised to serve both local and international markets with our state-of-the-art technology and solutions.
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