Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
The cartridge dust collector is an essential innovation in the realm of air quality management, specifically engineered for the adept collection of suspended dust and particles. Whether employed for rigorous air pollution control or integrated seamlessly as a pivotal part of the production process, it guarantees proficient and uninterrupted dust collection. The equipment stands out with its stable operation, capability to handle large air volumes, compact size, and straightforward maintenance. Its versatility allows for broad application across various industries including metallurgy, machinery, casting, and chemicals, effectively managing dust emissions with concentrations ranging from 20 to 80mg/m³.
Cartridge dust collector structure:
The intricate structure of the cartridge dust collector comprises several key components: an inlet duct, exhaust duct, a sturdy box, an ash hopper, an efficient ash cleaning device, a flow guide device, an airflow diversion distribution plate, robust cartridges, and an electronic control device. This configuration mirrors the air box pulse bag dust collection structure, ensuring efficiency and effectiveness.
Performance characteristics:
1. With its compact design, the dust collector offers ease of maintenance and boasts a prolonged service life, often exceeding two years of effective use.
2. The filter cartridge's adoption of polyester fiber as the filter media is enhanced by a layer of sub-micron ultra-thin fibers. This strategic arrangement creates a closely-knit sieve capable of trapping the majority of sub-micron dust particles right on the filter media's surface, optimizing dust capture.
3. Designed to adapt to diverse operational environments, this dust collector caters to varying dust characteristics by selecting optimal filter media materials, effectively addressing complex dust management challenges.
4. The innovative tilted cartridge design utilizes a sophisticated sink-flow layout controlled by a pulse controller, ensuring an unparalleled effect of synchronized dust cleaning during operation, optimizing performance outcomes.
5. With an impressive purification efficiency exceeding 99.9% for sub-micron dust particles, the low running resistance of the equipment significantly conserves energy within the dust removal system, translating to cost savings and environmental benefits.
6. Equipped with a dust baffle plate at the inlet, the design effectively buffers and resists wear, preventing high-speed impacts on the filter cartridge, thereby extending its longevity.
Working principle of cartridge dust collector:
Upon entry into the dust collector, the dusty gas undergoes sudden airflow section expansion and distribution plate redirection, leading coarse particles to settle within the collector via dynamic and inertial forces. Finer dust particles are then guided into the dust filter chamber, where they adhere to the filter material's surface through processes like Brownian diffusion and sieving, leading to efficient purification. The cleaned air then moves into the clean air chamber, exiting through the exhaust pipe propelled by the fan.
As dust accumulates on the filter media's surface, the collector's resistance grows. Once a specific resistance threshold is reached, the automated PLC program activates dust clearance; this involves chamber isolation, pulse valve operation, and brief air compression expansion to induce cartridge expansion, vibration, and reverse airflow, effectively dislodging dust into the hopper. The cleaning cycle is methodically repeated for each chamber, ensuring continuous filtration and dust collection.
With a brilliant capacity for capturing 0.3μm ultrafine particles and achieving an ultra-low emission concentration of 1.5g/m³, the cartridge dust collector is swiftly becoming the preferred alternative to traditional bag dust removal systems. This document presents a comprehensive analysis of its technical advancements, selection criteria, and its application across more than 20 industries, offering a holistic solution from dust detection and system design to energy-saving certifications for enterprises.
1. Technological breakthrough and operation logic: the synergistic effect of nanofiber technology combined with pulse cleaning mechanisms.
The cartridge dust collector by Sanzhuji Experts ushers in a new era of performance excellence, leveraging a groundbreaking gradient structure filter material paired with an intelligent cleaning system that revolutionizes efficiency and reliability:
Innovative Core Filter Layer Design
A Pioneering Five-Layer Composite Structure:
1. The surface is fortified with a PTFE coating (pore size 0.2μm) expertly intercepting large particles with unparalleled precision;
2. The middle layer incorporates ultrafine glass fibers (diameter 3μm) for deep filtration, ensuring superior capture of fine particulates and enhancing overall air purity;
3. The bottom nanofiber layer boasts a massive specific surface area of 800m²/g, effectively adsorbing PM2.5 and securing optimal air quality.
State-of-the-Art Intelligent Pulse Cleaning System:
Utilizing 0.5-0.7MPa compressed air, this system features a pulse width of 0.1 second and an adjustable interval cycle of 5-30 minutes for precise and efficient cleaning;
Enhanced by Venturi tube drainage technology, it ensures uniform cleaning and maintains the residual resistance of the filter cartridge at a stable 800-1200Pa.
2. Six Major Technical Upgrade Directions Elevating Performance
Cutting-Edge Material Innovation:
Graphene Coated Filter Cartridge: Experience a 30% reduction in resistance and double the dust holding capacity, redefining efficiency;
Self-cleaning Nanofilm: Decomposes oily particles seamlessly through a photocatalytic reaction, ensuring longer-lasting performance.
Advanced Structural Optimization:
Oblique Insertion Installation: Reduces space occupancy by 40% with a maintenance channel of ≥800mm, maximizing operational efficiency;
Modular Design: Each module processes up to 5000m³/h with support for parallel expansion, offering scalable solutions for growing needs.
Next-Generation Intelligent Control System:
Pressure Difference Sensor + AI Algorithm: Predictive cleaning cycle accuracy exceeds 90%, guaranteeing optimal performance;
Energy Consumption Monitoring Platform: Provides real-time generation of ISO 50001 energy audit reports, ensuring compliance and efficiency.
Robust Safety Protection System:
Static Elimination System: Combines ionization rod with electrostatic filter materials to ensure surface potential stays below 50V, enhancing safety;
Three-Level Explosion Prevention and Control: A comprehensive design incorporating spark detection, inert explosion suppression, and explosion relief plates for maximal safety.
Integrated Energy-Saving Technology:
Waste Heat Recovery Module: Transforms 80ºC high-temperature flue gas into 0.5t/h steam, optimizing resource utilization;
Variable Frequency Fan Adjustment: Achieves an 18% reduction in energy consumption when air volume fluctuates by ±15%, driving significant cost savings.
3. Comprehensive Operation and Maintenance Service System:
Filter Cartridge Life Monitoring: Provides real-time feedback on the remaining life of the filter material using a β-ray thickness gauge, ensuring timely maintenance;
Cloud Remote Diagnosis: Automatically pushes fault codes to the equipment manufacturer's operation and maintenance center, ensuring swift resolution and minimal downtime.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers in the domain of sand casting machinery, QINGDAO SANZHUJI delivers excellence through our diverse array of production lines. From the green sand casting production line to furan resin sand casting, lost foam casting, and coated sand steel sand buried casting, we are your trusted partners in innovation and efficiency. Proudly celebrating 14 years of unfaltering commitment to quality and engineering brilliance.
Contact Us
Address: Nestled in the strategic locale at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our state-of-the-art facility awaits your visit.
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