Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
Introducing the Q37 type shot blasting machine, a premier hook-type shot blasting equipment. This state-of-the-art machine features innovative characteristics to revolutionize your cleaning process.
Utilize the superior cantilever or direct-link centrifugal blast machine, boasting expansive blast volume and exceptional blast speed. This results in remarkable cleaning efficiency and outstanding cleaning quality, setting new benchmarks in the industry.
To initiate the cleaning cycle, the hook lifts the workpiece into the blast room's core area. With the door secured, the system engages the dust removal, separator, hoist, and conveyors, creating a symphonic operation of efficiency. As the workpiece orbits and rotates, even the most elusive dead corners are thoroughly cleansed. Once cleaning completes, the workpiece is gracefully lifted out, ready for unloading and the next piece to begin its transformation.
Our equipment features meticulously crafted simulated blast diagrams and CAD-generated drawings, ensuring an optimized and strategic arrangement of the blast machine components. This leads to enhanced projectile utilization, increased labor productivity, and an impeccable cleaning outcome. The cleaning chamber is fortified with wear-resistant steel plating, paired with a robust bag dust removal system. Additionally, the electric control system offers seamless transitions between manual and automatic operations for ultimate versatility.
Ingeniously designed with no pit requirement, this machine not only streamlines construction time and costs but also mitigates issues like rust and caking of shot sand due to trapped water in pit foundations, particularly beneficial for customers in Southern China.
Our series offers the flexibility of single and double hook options. The double hook model, featuring a Y-type track, innovates by allowing simultaneous shot blasting and loading/unloading processes. With independent travel tracks for each hook, there's no need for track adjustment, enhancing operational efficiency.
Hook-type Shot Blasting Machine: Master of surface treatment for castings and forgings. Delivering comprehensive coverage with industrial-grade solutions, our machine ensures intelligent dust removal and a flawless finish every time.
In industries like casting and forging, the Hook-type shot blasting machine addresses the challenges of cleaning complex surfaces and low-efficiency processes. Achieving a groundbreaking 99.8% first-pass processing success and a 35% reduction in energy consumption, it employs 360° dead-angle blasting and an intelligent projectile recovery system. This makes it the go-to equipment for enhancing and cleaning small to medium castings and forgings (50-2000kg). Discover a detailed analysis of technical parameters, process adaptation, and industry application insights, equipping enterprises with a comprehensive guide from workpiece examination to process refinement, ensuring peak performance at every stage.
1. Core Technology Breakthrough: Advanced 3D Dynamic Simulation & Precision Control
The hook-type shot blasting machine redefines surface treatment standards through cutting-edge shot trajectory simulation and a dual-mode dust removal system, ensuring unparalleled quality.
Intelligent Shot Blasting System (Conforms to ISO 11124-3 standards):
3D Shot Flow Field Simulation:
Harnessing the power of ANSYS Fluent software, we simulate adjustable shot incident angles (30-85°), achieving a remarkable 100% coverage rate.
For shaft parts with a slenderness ratio exceeding 8:1, employ a spiral blasting mode (4-8rpm), resulting in minimal surface roughness of Ra2.5±0.3μm.
Multi-Station Collaborative Operation:
Dual hooks seamlessly alternate in and out with switching times under 30 seconds, boosting processing efficiency to 150 pieces per shift.
Special Mode for Thin-Walled Parts (Thickness <3mm): The machine adjusts shot speed to 45m/s, ensuring deformation stays under a minuscule 0.1mm.
2. Dust Removal and Purification System (Compliant with GB 16297-2023):
Second-Stage Dust Removal Configuration:
Pre-Dust Removal in the Settling Chamber: Efficiently removes particles over 50μm with an outstanding 85% efficacy.
Experience unparalleled air purity with our Pulse Back-Blowing Bag Dust Removal system. Revel in its exceptional filtration accuracy of 1μm and witness emission concentrations meticulously maintained at below 5mg/m³. A cleaner, greener choice you can rely on.
Explore our exemplary case of economic efficiency with the Motor Housing Cleaning Project. Dive deep into how optimizing processes can lead to valuable savings and improved performance.
3. Discover the versatile industry applications and tailor-made process adaptation solutions we offer. Our solutions seamlessly integrate into various sectors, ensuring optimal performance and increased efficiency.
Revolutionize your locomotive gearbox with our advanced strengthening treatment. Elevate performance and durability to new heights with our cutting-edge techniques.
Harness the power of our unique abrasive blend with Steel Shot (S550) and Steel Wire Cut Shot. Experience the robust hardness of HRC50-55 that ensures thorough treatment and enhanced durability.
Achieve unmatched longevity with a shot blasting intensity of 0.25mmA, tripling the fatigue life in compliance with ISO 1143 standards. Trust in our proven methods for enduring strength.
Enhance the integrity of structural welds in building steel with our precise cleaning processes. Ensure impeccable finish and structural soundness.
Experience precision in weld slag removal with a shot speed of 75m/s and 100% coverage. Our methods guarantee thorough cleansing and flawless finishes.
Optimize your dust management with our sophisticated Dust Removal System, featuring an air volume capacity of 12000m³/h. Benefit from real-time monitoring and automated linkage for starting and stopping, ensuring consistent air quality.
Precision process your machine tool guide rails with our specialized techniques. Ensure smooth operation with superior surface quality.
Utilize our Special Nylon Abrasive with a Mohs hardness of 3.5 to achieve surface roughness perfection at Ra1.6. Our abrasives ensure a flawless finish every time.
Leverage cutting-edge technology with our Visual Inspection System, boasting an impressive accuracy of 0.01mm. Automatically assess the cleaning effect for unmatched quality control.
4. When selecting enterprise solutions, focus on comprehensive evaluation to ensure optimal fit and functionality. Our offerings are designed with your specific needs in mind.
Adaptability is key for workpieces. For shaft parts with a slenderness ratio greater than 10:1, our customized special hangers provide an ideal solution, ensuring perfect handling and treatment.
Commit to environmental excellence with our advanced secondary dust removal configuration, maintaining dust emissions at an impressive <5mg/m³. Uphold the highest standards of environmental protection.
Maximize efficiency with our intelligent equipment featuring automatic abrasive replenishment and fault diagnosis functions. Reduce operation and maintenance costs by an impressive 30%, leading to smart, cost-effective operations.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of dedicated experience, Qingdao Sanzhuji Technology Co., Ltd. stands as a beacon of innovation in the realm of sand casting machinery. We specialize in crafting state-of-the-art production lines including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting. Our legacy of excellence is built upon a foundation of quality and precision.
Contact Us
Address: Situated gracefully along the G204 National Road in Poli Town, within the burgeoning West Coast New Area of Qingdao, China
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